Search

The effect of microstructural inhomogeneities with different length scale on the plasticity of (Ti45Zr16Be20Cu10Ni9)100–xTax (x = 0, 5, and 10) bulk glassy alloys has been studied. The formation of specific heterogeneous microstructures with a different type of structural inhomogeneity, i.e., short-/medium-range ordered clusters or micrometer-scale ductile dendrites combined with a glassy matrix, evolved by appropriately tuning the alloy chemistry, improves the room temperature plasticity up to ∼12.5% and ∼15%, respectively. The pronouncedly enhanced plasticity is mainly attributed to the retardation of shear localization and multiplication of shear bands by controlling the plastic and failure instabilities otherwise responsible for premature failure.

The correlation among apparent global plasticity, Poisson’s ratio, and fragility in monolithic bulk metallic glass (BMG) alloys has been investigated in the present study. The shear and bulk moduli in monolithic Cu-based BMG alloys have been measured by resonant ultrasound spectroscopy (RUS) and ultrasonic technique. The Cu43Zr43Al7Ag7 BMG alloy showing a large apparent global plasticity (∼8%) exhibits a high Poisson’s ratio when compared with that of Cu43Zr43Al7Be7 BMG alloy. In addition, the fragility of Cu-based BMG alloys can be obtained by differential scanning calorimetry (DSC). The fragility index m of Cu43Zr43Al7Ag7 BMG alloy is slightly larger than that of Cu43Zr43Al7Be7 BMG alloy. The correlation between Poisson’s ratio and fragility in BMG alloys can be presented by a simple relation of m − 17 = 14 (B∞/G∞ − 1). Poisson’s ratio and fragility might be regarded as an important parameter that controls global plasticity of glass-forming alloys.

We report a novel finding of slither propagation of shear bands on the fracture surface of a Cu47.5Zr47.5Al5 bulk metallic glass (BMG). The nanoscale heterogeneities in the as-cast state are aggregated along shear bands with irregular morphology. Such heterogeneities create a fluctuating stress field during shear band propagation leading to a slither propagation mode. The slither propagation of 10 to 15 nm wide shear bands is effective to improve both the plasticity and the “work-hardening-like” behavior of BMGs if the size, the morphology, and the elastic properties of the heterogeneities are intimately intercalated during solidification.

Unlike the dislocation-based plasticity in crystalline metals, which can be readily explained by their crystal structure and the presence of defects, the nature of the plasticity in amorphous alloys is not completely understood. Experiments have shown that the plasticity in amorphous alloys is strongly dependent on their atomic packing density. This study, based on the combination of experimental and computational techniques, examines the origin of the plasticity in amorphous alloys considering characteristics of the inherent atomic-scale structure as defined by short-range ordered (SRO) clusters. The role of various SRO atomic clusters in creating free volume during shear deformation is discussed. We report that the plasticity exhibited by amorphous alloys is very sensitive to the characteristics of the atomic packing state, which can be described by various SRO atomic structures and quantified by the effective activation energy for crystallization.

We present a simple method for preparing nanometer-sized, Ti-based amorphous powders from the Y28Ti28Al24Co20and Y36Ti20Al24Co20two-phase amorphous alloys. The initial microstructure of these rapidly quenched alloys is composed of Ti-based, amorphous, spherical, nanometer-sized particles embedded in a Y-based amorphous matrix, with particle size dependent on the alloy composition. The Ti-based powders were extracted from the two-phase amorphous alloys through selective dissolution of the Y-rich matrix in a 0.1 M HNO3solution. The powders of size ranging between 20 and 200 nm have smooth and spherical morphology, and exhibit different magnetic behavior than the bulk alloy of identical composition.

We synthesized bulk amorphous alloy systems of Cu43Zr43Al7X7 (X = Be, Ag; numbers indicate at.%), with the objective of simultaneously enhancing the glass-forming ability (GFA) and the plasticity. The alloys not only exhibit high plasticity (∼7%, ∼8%), but also possess enhanced GFA (alloys with 12 and 8 mm diameter). The possible mechanisms underlying this enhanced GFA and plasticity exhibited by these alloys are discussed based on the atomic-packing state and atomistic-scale compositional separation associated with the mixing enthalpy difference. A strategy for designing bulk amorphous alloys with simultaneous improvement in the GFA and the plasticity is proposed from the viewpoint of atomic-packing state and atomistic-scale phase separation.

We report the hydrogenation characteristics and mechanical properties of Ti50Zr25Cu25 in situ composite ribbons, composed of β-Ti crystalline phase dispersed in an amorphous matrix. Upon cathodic charging at room temperature, high hydrogen absorption up to ∼60 at.% (H/M = ∼1.2) is obtained. At such a high concentration, hydrogen-induced amorphization occurs. Mechanical tests conducted on the composite with varying hydrogen concentrations indicate that the Ti50Zr25Cu25 alloy is significantly resistant to hydrogen embrittlement when compared to conventional amorphous alloys. A possible mechanism that would contribute toward hydrogen-induced amorphization and hydrogen embrittlement is discussed.

Fe element was partially substituted by Zr and Co in an attempt to enhance the glass-forming ability, and mechanical and soft magnetic properties of Fe74-xNb6B17Y3(Zr, Co)x (x = 3, 5, 8) amorphous alloys. Both partial replacements resulted in the enhancement of the glass-forming ability, and 3-mm diameter rods with a fully amorphous structure were prepared by a copper mold casting method. Zr and Co containing Fe-based bulk amorphous alloys exhibited high compressive fracture strength of about 4 and 3.5 GPa, respectively. However, Zr and Co induced different effects on the magnetic properties. Whereas the partial replacement of Fe by Zr was found to decrease dramatically the saturation magnetization, the partial replacement of Fe by Co provided an increase of about 25% of the saturation magnetization.

W-rich particle-reinforced Ti-based bulk metallic glass (BMG) matrix composites with a compressive strength approaching 3 GPa and a fracture strain of approximately 12% were developed. In contrast to most existing BMG matrix composites, in which the improved ductility was obtained only at the expense of the strength, the composites developed in this study exhibited a significant enhancement in their strength, as well as an improvement in the plasticity. This improvement in the plasticity was attributed to the blocking and circumscription of the shear band propagation, leading to the formation of a large number of shear bands. Using a classical elasticity theory of inclusions, the improvement of the strength was interpreted as resulting from the generation of tensile residual stresses in the matrix due to the difference in the coefficient of thermal expansion between the W-rich particles and the BMG matrix.

The oxidation behavior in air of gas atomized Al–Cu–Fe–Be powders was investigated during isothermal exposures at 750, 800, and 830 °C. Oxidation data obtained at 750 °C for Al–Cu–Fe and Al–Cu–Fe–Cr powders are also presented and used as references. Thermogravimetric analyses showed that Be significantly improved the oxidation resistance of the icosahedral phase at 750 °C. At this temperature the i-phase in Al–Cu–Fe–Be powders was found to be stable even after oxidation for 300 h, while oxidation at and beyond 800 °C led to the formation of a cubic β′-phase. Auger analyses suggested that, in addition to its role on the stability of the icosahedral phase, the presence of Be in the oxide layer provided efficient protection against air oxidation at high temperature.

Phase formation and thermal stability for an Al–Mn–Be alloy have been investigated by melt-spinning and conventional casting. Significant differences in the phase formation and the thermal stability of the microstructure were found as a result of the different cooling rates. In the melt-spun ribbons, a large volume fraction of a metastable icosahedral phase was found to coexist with an Al solid solution. In the bulk cast ingots, the primary phase formed in the two-phase microstructure was a hexagonal approximant phase of quasicrystals. This phase that solidified in the form of faceted particles embedded in the Al solid matrix proved to be thermodynamically stable during annealing at 540 °C for 100 h. The effect of Be addition on the formation of the stable approximant phase is discussed in terms of the Hume–Rothery mechanism.

The sliding friction and wear performance of Al–Ni–Co–Si quasicrystalline coatings deposited by the high-velocity oxy-fuel technique were investigated under dry sliding conditions. This study indicated that changes in the imposed sliding test conditions modified the friction and wear behavior of quasicrystalline coatings. Qualitative analysis of the contact interface and wear debris were performed with the aim of understanding the role of the third body on the friction and wear processes. The dependence of the coefficient of friction on the sliding velocity and counterpart material was explained by the stick-slip behavior. It was also shown that test conditions favorable for the formation of thick intermediate layers and the densification of the coating subsurface led to low wear rates. Large cylindrical particles, formed by agglomeration of small wear debris, were suggested as a beneficial factor for the reduction of the coefficient of friction.