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This work addresses the multi-fidelity analysis-driven design of a thermal transport system based on the flow of liquid metal through a structural laminate as induced by a solid-state magneto-hydro-dynamic (MHD) pump. A full three-dimensional model of the thermal transport system is both simplified to a reduced-order algebraic model, which correctly captures trends in the global system response, and alternatively implemented in an finite element framework, which captures essential global and local aspects of the system response not attainable via reduced-order modeling. The predictions of each model are validated against previously published experimental data. It is shown in detail for the first time in the context of MHD systems that a multi-fidelity approach to the multi-objective design optimization problem can leverage both the speed of the algebraic model and the accuracy of the finite element model, leading to effective predictions of optimal system designs in a reasonable amount of time. A relatively new algorithm for multi-objective and parameterized Pareto optimization is employed, and a clear path of continued development is identified.

The integration of material systems to include thermal activation and deactivation of shape memory polymers represents a key challenge for adaptive systems. Microvascular fluid flow with hot or cold fluid is used as an energy transport mechanism to activate and deactivate shape memory polymers, where the maximum temperature is limited by the hot fluid temperature to prevent overheating. A thin panel was constructed from the Veriflex® shape memory polymer and included an array of 10 parallel microvascular tubes. The panel is strained orthogonally to the tube direction in the activated state. An analytical steady-state surface temperature model is applied to predict the surface temperature range during activation. Thermography is used to measure the steady-state surface temperature for heating and the dynamic surface temperature for both heating and cooling. The decay constants and surface temperature range for heating and cooling are examined as a function of applied strain (0%–20%) and fluid flow rate (0–...

This study is a baseline assessment of the environmental durability of current state-of-the-art, fabric-reinforced shape-memory (SM) materials being considered for morphing applications. Tensile dog-bone-shaped specimens are cut along three different directions, namely, along (0°), perpendicular (90°), and oblique (45°) to the planar orientation of the fabric. The elastomeric response and shape memory properties before and after simulated environmental exposure to moisture, lubrication oil, and UV radiation are measured. Weight loss of the as-received and conditioned specimens is monitored and the dog-bone-shaped specimens are subjected to recovery following fixation. Parameters being investigated include modulus in the glassy and rubbery state, stored strain, shape fixity, recovery stress, and unconstrained shape recovery. There is a twofold decrease in the composite stiffness as the material is cycled between room and elevated (above the glass transition) temperature. At room temperature, the 0-degree specimen has the maximum stiffness (5.8 GPa), failure strength (94 MPa), and failure strain (5.4%), while above the Tg, the 90-degree specimen has the least stiffness (∼18 MPa) and largest strain to failure (>200%). Thus, the composite exhibits large deformation in its rubbery state. Parameters which are strongly affected by the damage developed during the first SM cycle include rubbery and glassy (or unloading) moduli values measured during the second SM cycle, while smaller changes are observed in shape fixity and recovery properties.

The present study is a baseline assessment of the durability of styrene- and epoxy-based shape memory polymer resin materials being considered for morphing applications when exposed to service environment. The approach for the experimental evaluation is a measurement of the shape memory properties and elastomeric response before and after separate environmental exposure to (i) water at 49°C for 4 days, (ii) in lube oil at room temperature and at 49°C for 24 h, and (iii) after exposure to xenon arc (63°C, 18 min water and light/102 min light only) and spectral intensity of 0.3—0.4 watts/m2 for 125 cycles (250 h exposure time). Parameters being investigated include modulus in the rubbery and glassy state, stored strain, shape fixity, stress recovery ratio, and linear shape recovery. In addition, we monitor changes in specimen color, weight, and dimensions along with onset of damage due to conditioning and subsequent thermomechanical cycling.