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The paper shows the results of an experimental campaign conducted in the CPRTF (Cavitating Pump Rotordynamic Test Facility) at ALTA S.p.A., aimed at characterizing the cavitation thermal effects on two tapered-hub, variable-pitch inducers, designated as DAPAMITO. The semi-empirical method proposed by Ruggeri and Moore for scaling the thermal cavitation effects has been successfully applied and, consequently, a further validation of this method has been provided. The influence of the temperature on the intensity of the performance degradation associated with the attached cavitation instability has been identified as a new typology of cavitation thermal effects. In this case, the inhibition of the bubble growth due to thermal effects can be detected by the reduction of the performance degradation usually associated with this type of instability.Copyright © 2011 by ASME

The present paper illustrates the results of an experimental campaign conducted in the Cavitating Pump Rotordynamic Test Facility (CPRTF) at ALTA S.p.A. aimed at characterizing the rotordynamic forces acting on two different whirling tapered-hub, variable-pitch axial inducers. The forces acting on the impeller have been measured by means of a rotating dynamometer mounted just behind the inducer. The roles of the imposed whirl motion of the rotor, flow coefficient, cavitation number, and liquid temperature have been investigated. The destabilizing role of cavitation has been confirmed. The experimental results are consistent with previous experimental campaigns documented by the open literature, including the former data published by Caltech researchers. The observed dependence of the tangential and normal components of the rotordynamic force on the whirl-to-rotational speed ratio does not follow the quadratic functional behavior often assumed in the open literature. Rotordynamic forces of large amplitude and destabilizing nature especially occur in the presence of cavitation, potentially compromising the stability of the pump operation.

A reduced order model for preliminary design and noncavitating performance prediction of tapered axial inducers is illustrated. In the incompressible, inviscid, irrotational flow approximation, the model expresses the 3D flow field in the blade channels by superposing a 2D cross-sectional vorticity correction to a fully guided axisymmetric flow with radially uniform axial velocity. Suitable redefinition of the diffusion factor for bladings with non-negligible radial flow allows for the control of the blade loading and the estimate of the boundary layer blockage at the specified design flow coefficient, providing a simple criterion for matching the hub profile to the axial variation of the blade pitch angle. Carter’s rule is employed to account for flow deviation at the inducer trailing edge. Mass continuity, angular momentum conservation, and Euler’s equation are used to derive a simple second order boundary value problem, whose numerical solution describes the far-field axisymmetric flow at the inducer discharge. A closed form approximate solution is also provided, which proved to yield equivalently accurate results in the prediction of the inducer performance. Finally, the noncavitating pumping characteristic is obtained by introducing suitably adapted correlations of pressure losses and flow deviation effects. The model has been verified to closely approximate the geometry and noncavitating performance of two space inducers tested in Alta’s Cavitating Pump Rotordynamic Test Facility, as well as the measured pumping characteristics of a number of tapered-hub inducers documented in the literature.