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Extreme wettability materials, which can enable high-efficiency oil/water separation, has become a widely discussed topic due to increasingly severe oil pollutions including frequent offshore oil-spills accidents and industrial oily wastewater emission. However, most of existing methods to prepare these materials involved complicated machining processes or dangerous operations, especially the use of corrosive or toxic chemicals. Herein, a novel and environment friendly method including mark electrochemical machining (MECM) and subsequent chemical immersion, was proposed to acquire micropore arrays on Al foil for efficient oil collection from oil/water mixtures. Micro-dimple arrays were generally fabricated by MECM process followed by CuCl2 immersion to make it through. Both simulation and experimental verification were conducted to elucidate how dimple structures varied with machining parameters. The micro-scale rectangular-shaped step-like structures on micropore arrays endowed as-prepared samples with excellent superhydrophibic and underwater superoleophobic properties. Moreover, oils with kinematic viscosities ranging from 0.41 to 74.4 cSt could be separated from water with separation efficiencies above 95%. The superhydrophilic Al foil still showed good durability through repeated oil/water separation tests, and retained its superhydrophilicity even after the storage in water for 120 hours. Therefore, this novel and green method gives researchers new insights into functional materials preparation for practical oil/water separation. [ABSTRACT FROM AUTHOR]

Polyurethane (PU) sponge with extreme wettability have been studied widely for oil/water separation. However, existing techniques to fabricate the PU sponge with extreme wettability often involve using the harmful and toxic chemicals with the complex fabrication processes. Here, a facile, environmentally friendly and cost-effective method is proposed to fabricate superhydrophobic-superoleophilic cement-coated PU sponge for oil/water separation. Due to rich porous structures and good elasticity, superhydrophobic sponge exhibited high adsorption capacity for various oils/organic solvents. The separation ability was less affected by complex conditions, including UV lamp irradiation, turbulent environment and continuous separation with vacuum pump assistance. Separation efficiency of oils/corrosive aqueous solutions mixtures could reach up to 99%, which suggested that this superhydrophobic cement-coated PU sponge could be a promising candidate for oil spill cleanup on the sea. [ABSTRACT FROM AUTHOR]

Oil/water separation has attracted more attention with the dramatic increasing of oil spill accidents and arbitrarily discharged oily industrial water. However, many reported materials with controllable wettability for on-demand oil/water separation of both heavy and light oil/water mixtures involve complicated devices and dangerous fabrication processes. Herein, we propose a simple, environmentally friendly and high-efficient method to fabricate Al mesh with controllable wettability. Heavy oil can be separated with a high efficiency of 99% in oil-removing mode. For light oil, the separation efficiency can also reach up to 99% in water-removing mode. Additionally, surface wettability of the mesh can be conversed from superhydrophobicity to superhydrophilicity by atmospheric pressure plasma jet (APPJ) and heating, thereby realizing continuous bidirectional separation. Therefore, this work provides a facile, green, and efficient way for on-demand oil/water separation and finds a promising solution for oil pollution problems. [ABSTRACT FROM AUTHOR]

Aquatic microrobots, which can walk freely on water mimicking water striders, have attracted considerable interest among scientists in biomimetic area. Most of previous water strider robots adopted gear pairs as their driving mechanism, which called for high assembly precision and thereby increased the processing difficulty. Here, a novel and simple method using servos as the driving module to prepare water walking robot was proposed. We fabricated this robot by using supporting and actuating legs with excellent superhydrophobicity. Our robot weighted 27.9 g, but could float and run quickly driven by mini-type servos under remote Bluetooth control in mobile terminal. The legs were obtained on Al substrates by chemical etching, boiling-water immersion and low surface energy modification. Then, surface morphology and chemical compositions were subsequently investigated by SEM, EDS and XRD. In order to better illustrate the floating and rowing mechanism of this robot on the water surface, mechanics analysis models were proposed to analyze the lifting force and resistance force, respectively. Due to its excellent floating capacity and rowing ability, the biomimetic robot has promising application potential in water quality monitoring, aquatic exploration, and other surveillance missions. [ABSTRACT FROM AUTHOR]

This paper proposes a simple, precise, and controllable method to fabricate wettability-gradient surfaces. Combining electrochemical etching and lithography, different micro/nanostructures can be obtained by adjusting the etching time. After being modified by low energy substances, low adhesive superhydrophobic and sticky hydrophobic regions can be obtained on one surface. Based on the obtained adhesion gradient, droplets of different volumes can be controlled to roll off at dissimilar tilted angles via designing sticky hydrophobic tracks with different widths. Directional transportation of water droplets on curve tracks is also realized based on the anisotropic sliding angles parallel and perpendicular to the tracks. [ABSTRACT FROM AUTHOR]

Selective fabrication of superhydrophilic (S-philic) region on a superhydrophobic (S-phobic) surface requires complex technology and high cost, which has limited applications of extreme wettability patterns. In this paper, a twice-chemical-etching approach without special modification is used to prepare the extreme wettability patterns. Superhydrophobicity and superhydrophilicity can be successfully achieved after twice chemical etching for 20 seconds. The obtained patterns can maintain their extreme wettability for at least 30 days. Functional platforms with single-S-philic and multi-S-philic regions are fabricated to manipulate water and various organic liquids with water-film protection in an air environment. [ABSTRACT FROM PUBLISHER]