1. The preparation and characterization of abrasion-resistant coatings on polycarbonate.
- Author
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Chen, Yu-hong, Liu, Li-xiang, and Zhan, Mao-sheng
- Subjects
ABRASION resistance ,POLYCARBONATES ,SOL-gel processes ,SUBSTRATES (Materials science) ,HARDNESS ,ADHESION - Abstract
A series of abrasion-resistant coatings based on methyltrimethoxysilane (MTMS), tetraethoxysilane (TEOS), and methacyloxypropyltrimethoxysilane (MEMO) were synthesized via a sol-gel method and applied to polycarbonate (PC) substrate. Through a comparison with an uncoated PC substrate, hardness, adhesion, and abrasion resistance of coated PC substrates were investigated. Fourier transform infrared (FTIR) spectra of these coatings before and after being cured indicated that the crosslinked structure of Si-O-Si was formed via the hydrolysis-condensation reactions of alkoxy silane. The optical test results showed that coated PC substrates possessed higher transmittance and lower haze than uncoated PC substrates. The hardness and adhesion data demonstrated that PC substrates coated with the hybrid coatings (MTMS/TEOS/MEMO coatings) possessed the greatest hardness and optimal adhesion. After 500 wear cycles, the PC substrate with MTMS/TEOS/MEMO coatings showed some grooves and wear tracks without any spallation or delamination, and there was a decrease of only 1.0-1.3% in transmittance and an increase of only 5.68-7.44% in haze. Whereas uncoated PC substrate and substrates with MTMS and MTMS/TEOS (molar ratio is 1.5:1) coatings exhibited a decrease of 3.3, 3.9, and 2.4% in transmittance and an increase of 30.19, 17.42, and 12.35% in haze, respectively. [ABSTRACT FROM AUTHOR]
- Published
- 2013
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