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Mineral carbonation of secondary materials offers an innovative way of storing carbon dioxide in materials that instead would mostly go to waste. This study investigates the carbonation efficiency (CE) of 11 different secondaries from refractory production, waste incineration, and the paper industry compared to untreated and thermally activated serpentinite. To determine the chemical and mineralogical composition of the materials, various analytical methods, like X-ray fluorescence, X-ray diffraction, scanning electron microscopy, Brunauer-Emmet-Teller and thermogravimetric analysis have been employed, both before and after the direct aqueous carbonation process. Each material was examined over reaction times of 6 & 10 hours at 180 °C and a starting pressure of 20 bar in a 0.6 L stainless steel batch reactor. The received results were then compared to the theoretical CO2 uptake, defined as the maximum carbon dioxide storage potential achievable if all Ca, Fe and Mg ions were converted to carbonates. The findings indicate carbonation efficiencies of 14–65 % for secondary materials, compared to 0.7–14 % observed in the serpentinite samples. The highest uptakes were achieved by the refractory materials, primarily due to their high metal oxide content. However, a negative impact was observed from graphite-based carbon binders in the refractories, with increased leaching of these binders leading to a decrease in carbonation efficiency. Materials with higher SiO2 content showed reduced performance, suggesting a passivation layer buildup during carbonation.

This experimental study investigates a novel approach to utilize waste concrete powder (WCP) in conjunction with metakaolin as a precursor in the production of alkali-activated binder for sustainable consumption of construction and demolition waste. A Chapelle test confirms the presence of reactive silica in thermo-mechanically activated WCP. Different alkali-activated mixtures with metakaolin replacement ranging from 0 % to 80 % were prepared. The mixture with 40 % activated WCP, with a sodium silicate to sodium hydroxide ratio of 2, achieved better compressive strength than the reference sample without WCP. Mineralogical analysis of the mixture pastes revealed that activated WCP-based mixtures developed geopolymer gel and C-S-H gel, contributing to better strength properties in the case of the mixture with 40 % activated WCP. Life cycle analysis demonstrated that incorporating 40 % thermo-mechanically activated WCP by replacing metakaolin reduces carbon dioxide emissions by 49.5 % and 2.2 % compared to Portland cement and metakaolin-based binder, respectively.

Mineral carbonation of secondary materials offers an innovative way of storing carbon dioxide in materials that instead would mostly go to waste. This study investigates the carbonation efficiency (CE) of 11 different secondaries from refractory production, waste incineration, and the paper industry compared to untreated and thermally activated serpentinite. To determine the chemical and mineralogical composition of the materials, various analytical methods, like X-ray fluorescence, X-ray diffraction, scanning electron microscopy, Brunauer-Emmet-Teller and thermogravimetric analysis have been employed, both before and after the direct aqueous carbonation process. Each material was examined over reaction times of 6 & 10 hours at 180 °C and a starting pressure of 20 bar in a 0.6 L stainless steel batch reactor. The received results were then compared to the theoretical CO 2 uptake, defined as the maximum carbon dioxide storage potential achievable if all Ca, Fe and Mg ions were converted to carbonates. The findings indicate carbonation efficiencies of 14–65 % for secondary materials, compared to 0.7–14 % observed in the serpentinite samples. The highest uptakes were achieved by the refractory materials, primarily due to their high metal oxide content. However, a negative impact was observed from graphite-based carbon binders in the refractories, with increased leaching of these binders leading to a decrease in carbonation efficiency. Materials with higher SiO 2 content showed reduced performance, suggesting a passivation layer buildup during carbonation. • The study assesses secondary raw materials, like refractory residues, for CO₂ sequestration using mineralogical analysis • Compares carbonation efficiency of 11 Mg- and Ca-rich industrial wastes with serpentinite as a benchmark. • Uses XRF, XRD, SEM, TGA, and BET analyses to study chemical composition and structural traits tied to carbonation. • Provides new insights on refractory materials' potential for carbonation and CO₂ sequestration. [ABSTRACT FROM AUTHOR]

This experimental study investigates a novel approach to utilize waste concrete powder (WCP) in conjunction with metakaolin as a precursor in the production of alkali-activated binder for sustainable consumption of construction and demolition waste. A Chapelle test confirms the presence of reactive silica in thermo-mechanically activated WCP. Different alkali-activated mixtures with metakaolin replacement ranging from 0 % to 80 % were prepared. The mixture with 40 % activated WCP, with a sodium silicate to sodium hydroxide ratio of 2, achieved better compressive strength than the reference sample without WCP. Mineralogical analysis of the mixture pastes revealed that activated WCP-based mixtures developed geopolymer gel and C-S-H gel, contributing to better strength properties in the case of the mixture with 40 % activated WCP. Life cycle analysis demonstrated that incorporating 40 % thermo-mechanically activated WCP by replacing metakaolin reduces carbon dioxide emissions by 49.5 % and 2.2 % compared to Portland cement and metakaolin-based binder, respectively. • Thermo-mechanical treated WCP promises an alternative binder in the alkali-activated based concrete. • Burned-Milled WCP (BMWCP) demonstrated high performance in reactivity compared to Milled WCP and as-received WCP. • In terms of mechanical performance, incorporating 50 % BMWCP improved compressive strength compared to the reference samples. • BMWCP based binder significantly decreases the environmental impact and the CO 2 emissions in general. [ABSTRACT FROM AUTHOR]