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The direct dissolution of cellulose offers a pathway to production of regenerated textile fibers. However, fiber production in the Lyocell process requires a high recyclability of the solvent. Some compounds from the class of ionic liquids (IL) may have higher dissolving capacities together with a higher thermal stability than the conventional N‐methylmorpholin‐N‐oxide (NMMO), which makes them more valuable in an industrial process. A promising representative of such an advanced solvent for Lyocell process, 7‐Methyl‐1,5,7‐triazabicyclo[4.4.0]dec‐5‐ene acetate ([MTBDH][AcO]) was investigated in this study. A series of 21 consecutive cellulose dissolving and spinning trials via dry‐jet wet spinning was conducted with the same batch of solvent. In the spinning trials, the cellulose was regenerated into water consisting spinning bath. The solvent was recycled by removing the water from the spin bath via distillation in reduced pressure. Due these drastic changes in the water content of the IL during the whole process, the hydrolytic stability is an important aspect to assess the recyclability of the IL and viability of the whole process. The chemical composition of the IL was monitored by means of NMR spectroscopy. Although there was an increase of hydrolysis level of the solvent, cellulose could be dissolved constantly and spun to obtain staple fibers. The spinning behavior deteriorated slowly along the additional cycles, along with a measured increase in zero‐shear viscosity of the spinning dope. Nevertheless, the physical properties of the obtained fibers were barely influenced by the changes of the ionic liquid. [ABSTRACT FROM AUTHOR]

Large amounts of textile waste are generated every year and disposed of through landfill or incineration, leading to numerous environmental and social issues. In this work, the dissolution of three typical waste cotton fabrics (t‐shirts, bed sheets and jeans) in NaOH/urea aqueous solution, H2SO4 aqueous solution, and LiCl/DMAc solution was investigated. Compared to different types of cotton fabrics, the effects of three solvents on the dissolution of fabrics were more obvious, leading to the significant changes in the structure and properties of regenerated cellulose films. Cotton fabrics (about 2%–5%) were rapidly dissolved (8 min) in H2SO4 and NaOH/urea solvents after acid pretreatment, while the dissolution in LiCl/DMAc solvent did not need any pretreatment, but a lower cellulose concentration (1%), higher dissolution temperature (80°C), and longer dissolution time (24 h) were required. The films produced from bed sheets in NaOH/urea solution exhibited the highest tensile strength, thermal stability, and water vapor barrier property. It was because of the stronger cellulose chain entanglement and hydrogen bonds induced by the higher cellulose concentration in NaOH/urea solution. Therefore, this work proves the feasibility to recycle waste cotton fabrics into biodegradable cellulose films, which can be potentially used in various food and agricultural applications. [ABSTRACT FROM AUTHOR]