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A composite micro-textured surface structure is proposed and demonstrated to enhance the surface flashover strength of polymer insulators used in vacuum. The structure is fabricated in two stages, with periodic triangular grooves of approximately 210 μm in width formed in the first stage and micro-holes of approximately 2 μm coated on the inner surface of grooves in the second. The aim is to exploit the synergistic effects between the grooves and micro-holes to suppress the secondary electron yield to obtain a better flashover performance. To acquire insulators with the composite micro-textured surface, the CO2 laser processing technique is applied to treat the surface of the PMMA insulators. The test results show that the flashover voltages of the insulators with the two-stage fabricated structure increase by 150% compared with the untreated samples in the best state. Compared with the traditional macro-groove structures on insulators, the proposed composite micro-textured insulators exhibit a better surface flashover performance. [ABSTRACT FROM AUTHOR]

Molecule self-assembly on the surface of alumina ceramic and its influence on the surface flashover characteristics of the alumina ceramic insulators were studied in this paper. First, octadecyltrichlorosilane was assembled on the surface of alumina ceramic insulators in the toluene solution. Then, 393 K thermal treatment of 2 h was conducted on the specimens to promote the growth of the molecule membrane. Quality detection of the prepared molecule membrane by Energy Dispersive x-ray Analysis and water contact angle test showed that the molecules were linked to the alumina surface and the arrangement of the molecules on the surface was regular and tight. Gas release characteristic suggested that the formation of the molecule membrane made the gas release rate of the treated alumina decrease. The flashover voltage test on the home-made, short-pulsed, high-voltage vacuum platform indicated that the flashover voltages of the treated insulators increased by over 200% compared with the original alumina insulators. These results indicated that a layer of regular molecule membrane was formed on the surface of alumina through molecule self-assembly, which could improve the surface voltage withstand strength of the treated insulators. [ABSTRACT FROM AUTHOR]