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• 3D origami-inspired auxetic honeycomb with omni-directional high stiffness is proposed. • Theoretical models for predicting the elastic mechanical properties of the CFRP composite 3D honeycombs are developed. • The 3D honeycomb can be applied where good load-bearing capacity and obvious auxetic effect are simultaneously desired. • The 3D honeycomb suggests a potential for 3D isotropic auxetic design. Traditional 3D auxetic materials face significant limitations, marked by low stiffness and pronounced anisotropy. To address these challenges, here a new kind of 3D origami-inspired auxetic honeycomb with omni-directional high stiffness is proposed by us. Two simplified theoretical models based on different assumptions are developed to predict structural homogenized elastic properties along the principal axes. Combined theoretical and numerical studies are carried out to reveal the auxetic mechanism and dominated deformation characteristics of the 3D honeycomb. In order to gain a understanding of its elastic anisotropy, directional dependence of structural homogenized Young's moduli, Poisson's ratios and shear moduli are also investigated in detail. A detailed examination of the dependence of structural homogenized Young's moduli, Poisson's ratios, and shear moduli on loading direction is conducted to comprehend its elastic anisotropy. This paper introduces a feasible method for the rapid manufacturing of the 3D honeycomb using high-performance continuous carbon fiber reinforced composite (CFRP) based on hot-pressing molding. Subsequently, the compressive elastic behaviors of CFRP 3D honeycombs are characterized and evaluated through experimental tests. A comparison with traditional 3D auxetic materials reveals the 3D honeycomb's superiority in both multi-axial loading and rapid manufacturing. Additionally, the demonstrative example suggests that the 3D honeycomb can offer nearly isotropic Poisson's ratio of about −0.9. These results not only demonstrate that the 3D honeycomb is an excellent candidate for applications where both good load-bearing capacity and notable auxetic effect are simultaneously desired but also highlight its potential for 3D isotropic auxetic design. [ABSTRACT FROM AUTHOR]

• A class of modified hexagonal honeycomb to realize pattern transformation. • Honeycomb's elastic constants are derived by theoretical energy analysis. • Honeycomb structures exhibit auxetic behavior after pattern transformation. • The cell/node of the honeycomb has a rotating behavior after pattern transformation. • The underlying mechanism of pattern transformation is revealed for honeycomb. Pattern transformation, as one of the special properties of mechanical metamaterials, is widely found in elastic porous structures and gradually expanding to honeycomb structures. Inspired by the higher-order flower-like buckling pattern of hexagonal honeycomb, and generalizing the geometry of structures that pattern transformation occurs under uniaxial compression, this paper proposes a Modified Hexagonal Honeycomb(MHH) structure by adjusting the thickness ratio α and the deflection extension angle θ of the cell wall to topologically reconstruct the honeycomb structure to initiate the first-order quasi-flower-like buckling pattern under uniaxial loading. Results show that the quasi-flower-like pattern transformation appears directly for the MHH structure under uniaxial compression, accompanied with a transition of the Poisson's ratio, from positive to negative. And the butterfly pattern, which appears for traditional hexagonal honeycomb only under biaxial loading, is also observed for the MHH under uniaxial compression. The relative size of the nodes among cell walls is believed to play a crucial role on the appearance of the pattern transformation of the honeycomb structure. This work has revealed the underlying physical mechanism for pattern transformation of honeycomb structures, and would also extend the application range of honeycomb structures to the design of elastic dampers, bending/torsion actuators, or robot drive joints. [ABSTRACT FROM AUTHOR]