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A computationally efficient method to study the in-plane and out-of-plane dimensional instability of thin paper sheets under the influence of moisture changes is presented. The method explicitly resolves the bonded and the free segments of fibers in the sheet, capturing the effect of anisotropic hygroexpansion at the fiber level. The method is verified against a volumetric model. The importance of longitudinal fiber hygroexpansion is demonstrated in spite of the absolute value of longitudinal hygroexpansion being an order of magnitude lower than the transverse hygroexpansion component. Finally, the method is used to demonstrate the formation of macroscopic sheet curl due to a moisture gradient in structurally uniform sheets in the absence of viscoelastic or plastic constitutive behavior and through-thickness residual stress profiles. [ABSTRACT FROM AUTHOR]

Many materials of everyday use are fibrous and their strength is important in most applications. In this work we study the dependence of the strength of random fiber networks on structural parameters such as the network density, cross-link density, fiber tortuosity, and the strength of the inter-fiber cross-links. Athermal networks of cellular and fibrous type are considered. We conclude that the network strength scales linearly with the cross-link number density and with the cross-link strength for a broad range of network parameters, and for both types of networks considered. Network strength is independent of fiber material properties and of fiber tortuosity. This information can be used to design fiber networks for specified strength and, generally, to understand the mechanical behavior of fibrous materials. [ABSTRACT FROM AUTHOR]

Abstract A number of problems associated with dimensional stability of paper products have to do with hygroexpansion in response to changes in humidity or moisture content. The main underlying mechanism of hygroexpansion in paper is the effect of the change of fiber cross-sections transferred through fiber bonds. In fact, the transverse expansion of fibers can be an order of magnitude greater than the longitudinal expansion. Addressing such problems using modeling on the microscale is associated with large computational costs since both the bonds and the fibers need to be resolved. We present a method for modeling the hygro or thermal expansion of interconnected fiber networks modeled with beam elements and connected through beam-to-beam contact. Being a line structure, beams can only support pointwise contact, which poses a challenge for modeling the force transfer induced by the deformation of the cross-sections at the contact point. The idea of implementing the stress transfer is to use a concurrent multiscale approach in which the bond level is resolved in detail using the configuration of the fibers and the computed strains are passed over to the beam elements. We verify and prove the applicability of this approach by comparing it with continuum models. We demonstrate the advantage of using this approach in terms of its tremendous saving in time. The use of beam models for modeling the hygro- or thermal expansion of fiber networks enables considering relevant sizes in the problems involving dimensional stability, in particular those associated with embedded inhomogeneities. We will show the applicability of the model by providing insights into published experimental observations on the hygroexpansion properties of paper products. Finally, we will demonstrate that the use of a 2D model to simulate the inter-fiber bonds in a network, not only leads to underestimation of out-of-plane deformations, but also to overestimation of the contribution of the transverse deformation of fibers to the in-plane dimensional change of the network. [ABSTRACT FROM AUTHOR]

The fracture process in two fiber network materials, a low- and a high-density paper, is analyzed experimentally and numerically. The high-density paper is able to localize continued fracture to very small defects while a rather large defect is required in the low-density paper. Whereas the high-density paper has a homogeneous and limited variation in local mass density, the low-density paper is substantially more heterogeneous and has a higher local mass density variation. It is hypothesized that these fairly large regions of lower mass density govern the fracture process in paper and similar fiber network materials. A nonlocal fracture model is applied to describe and capture this length scale phenomenon and intents to simulate forces bridged over distant regions in the material via connected fibers. The suggested fracture hypothesis is consistent with experiments and hence offers an explanation to why network materials with different mass density variation may fracture differently. [ABSTRACT FROM AUTHOR]

Laminated paperboard and paper is widely used in packaging products. Its out-of-plane properties play a crucial role in converting paperboard to a carton through the creasing and folding process. The aim of this study is to describe the out-of-plane mechanical response with an elastic-plastic model based on the observed experimental behavior. The model was derived from a thermodynamic framework and was based on the multiplicative split of the deformation gradient in the context of hyperelasticity. A structural tensor-based approach was applied to model the elastic deformation, while a multi-surface based yield criterion was adopted to describe the plastic behavior. The model considers both material densification and internal friction effects, which were observed experimentally. According to the experimental behavior, a quadratic yield locus under pure shear loading was assumed in the model. Finally, the model was validated with a cylinder compression test and found to capture the highly anisotropic, elastic-plastic behavior accurately. [ABSTRACT FROM AUTHOR]

Laminated paperboard and paper is widely used in packaging products. It generally exhibits highly anisotropic and nonlinear mechanical behavior. The aim of this study is to describe the in-plane material behavior with an orthotropic elastic-plastic model based on the observed experimental behavior. A structural tensor-based approach was applied to model the elastic deformation, while a multi-surface based yield criterion was adopted to describe the yield behavior. The model incorporated nonlinear kinematic and isotropic hardening to capture the anisotropic hardening effect. In the experiment, the compressive yield stress was found to be insensitive to the previous tensile deformation. The proposed model could capture this compression yield stress preserving effect under reverse loading, which in turn reduced the required material parameters as expected. With the material parameters calibrated from a set of simple uniaxial tests in various directions, the model was shown to predict the stress-strain behavior for other orientations satisfactorily. The model was further validated with experiments under complex loading conditions and found to capture the highly anisotropic, elastic-plastic behavior accurately. [ABSTRACT FROM AUTHOR]

An in-plane elasto-plastic material model and a hygroexpansivity-shrinkage model for paper and board are introduced in this paper. The input parameters for both models are fiber orientation anisotropy and dry solids content. These two models, based on experimental results, could be used in an analytical approach to estimate, for example, plastic strain and shrinkage in simple one-dimensional cases, but for studies of the combined and more complicated effects of hygro-elasto-plastic behavior, a numerical finite element model was constructed. The finite element approach also offered possibilities for studying different structural variations of an orthotropic sheet as well as buckling behavior and internal stress situations under local strain differences. A few examples are presented of the effect of the anisotropy and moisture streaks under stretching and drying conditions on strain differences and buckling. The internal stresses were studied through a case in which the drying of different layers occurred at different stages. Both the anisotropy and moisture streaks were capable of rendering the buckling of the sample visible. The permanency of these defects highly depends on several process stages and tension conditions of the sheet, as demonstrated in this paper. The application possibilities of the hygro-elasto-plastic model are diverse, including investigation into several phenomena and defects appearing in drying, converting and printing process conditions. [ABSTRACT FROM AUTHOR]

Significant dimensional variations may occur in paper-based materials when subjected to changes in moisture content. Moisture induced deformations are governed by the swelling of individual fibres, which is transferred through inter-fibre bonds to the entire fibrous network. Complex interactions between mechanical and hygro-expansive properties take place in the bonding areas, affecting the overall material response. In most network models, the role of these inter-fibre bonds is not explicitly incorporated. This work presents a periodic meso-structural model for the discrete fibrous network, which considers the free-standing fibre segments and inter-fibre bonds. Despite its simplicity, the reference unit-cell enables the incorporation of relevant micro- and meso-structural features such as network structure, fibres and bond geometry and hygro-elastic properties. The proposed model is solved analytically through a proper homogenization strategy, allowing to recover the paper’s anisotropic hygro-mechanical response in terms of effective elastic constants and effective hygro-expansive coefficients, exploiting the coupling at the meso-structural level between hygroscopic and mechanical behavior. A comparison with experimental results obtained from the literature shows that the presented approach is quite accurate in predicting the overall paper response, thereby revealing the influence of several meso-scale parameters (e.g. fibre orientation, dimensions, mechanical strength). [ABSTRACT FROM AUTHOR]