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A computationally efficient method to study the in-plane and out-of-plane dimensional instability of thin paper sheets under the influence of moisture changes is presented. The method explicitly resolves the bonded and the free segments of fibers in the sheet, capturing the effect of anisotropic hygroexpansion at the fiber level. The method is verified against a volumetric model. The importance of longitudinal fiber hygroexpansion is demonstrated in spite of the absolute value of longitudinal hygroexpansion being an order of magnitude lower than the transverse hygroexpansion component. Finally, the method is used to demonstrate the formation of macroscopic sheet curl due to a moisture gradient in structurally uniform sheets in the absence of viscoelastic or plastic constitutive behavior and through-thickness residual stress profiles. [ABSTRACT FROM AUTHOR]

Abstract A number of problems associated with dimensional stability of paper products have to do with hygroexpansion in response to changes in humidity or moisture content. The main underlying mechanism of hygroexpansion in paper is the effect of the change of fiber cross-sections transferred through fiber bonds. In fact, the transverse expansion of fibers can be an order of magnitude greater than the longitudinal expansion. Addressing such problems using modeling on the microscale is associated with large computational costs since both the bonds and the fibers need to be resolved. We present a method for modeling the hygro or thermal expansion of interconnected fiber networks modeled with beam elements and connected through beam-to-beam contact. Being a line structure, beams can only support pointwise contact, which poses a challenge for modeling the force transfer induced by the deformation of the cross-sections at the contact point. The idea of implementing the stress transfer is to use a concurrent multiscale approach in which the bond level is resolved in detail using the configuration of the fibers and the computed strains are passed over to the beam elements. We verify and prove the applicability of this approach by comparing it with continuum models. We demonstrate the advantage of using this approach in terms of its tremendous saving in time. The use of beam models for modeling the hygro- or thermal expansion of fiber networks enables considering relevant sizes in the problems involving dimensional stability, in particular those associated with embedded inhomogeneities. We will show the applicability of the model by providing insights into published experimental observations on the hygroexpansion properties of paper products. Finally, we will demonstrate that the use of a 2D model to simulate the inter-fiber bonds in a network, not only leads to underestimation of out-of-plane deformations, but also to overestimation of the contribution of the transverse deformation of fibers to the in-plane dimensional change of the network. [ABSTRACT FROM AUTHOR]

An in-plane elasto-plastic material model and a hygroexpansivity-shrinkage model for paper and board are introduced in this paper. The input parameters for both models are fiber orientation anisotropy and dry solids content. These two models, based on experimental results, could be used in an analytical approach to estimate, for example, plastic strain and shrinkage in simple one-dimensional cases, but for studies of the combined and more complicated effects of hygro-elasto-plastic behavior, a numerical finite element model was constructed. The finite element approach also offered possibilities for studying different structural variations of an orthotropic sheet as well as buckling behavior and internal stress situations under local strain differences. A few examples are presented of the effect of the anisotropy and moisture streaks under stretching and drying conditions on strain differences and buckling. The internal stresses were studied through a case in which the drying of different layers occurred at different stages. Both the anisotropy and moisture streaks were capable of rendering the buckling of the sample visible. The permanency of these defects highly depends on several process stages and tension conditions of the sheet, as demonstrated in this paper. The application possibilities of the hygro-elasto-plastic model are diverse, including investigation into several phenomena and defects appearing in drying, converting and printing process conditions. [ABSTRACT FROM AUTHOR]