Search

Abstract: Zirconium-based ceramics and composites such as ZrC, ZrB2, ZrC–SiC, ZrB2–SiC–ZrC, and ZrB2–SiC–ZrC–ZrSi were synthesized in fine powder form via combustion synthesis (CS) using ZrSiO4, Mg, C, B, and NaCl as raw materials. Temperature distributions in the combustion wave were measured by thermocouples and used to estimate the combustion temperature and wave propagation velocity. The influence of the NaCl mole fraction on the combustion parameters, phase composition, and particle size of the composite powders was investigated. The experimental results revealed that the combustion temperature and particle size of the composites have a stable decreasing tendency with increase in the NaCl mole fraction in the starting mixture. It was found that near the combustion limit (1.5mol NaCl), the combustion temperature drops below 1500°C and the particle size reaches the nanometer scale. [Copyright &y& Elsevier]

The harsh atmosphere of the sulfur–iodine process used for producing hydrogen requires better corrosion resistance and mechanical properties than are possible to obtain with pure tantalum. Ta–W alloy is superior to pure tantalum but is difficult to alloy due to its high melting temperature. In this study, substrate samples were coated with Ta–W (Ta–7W, Ta–4W and Ta–1W) using the Multi-Anode Reactive alloy Coating (MARC) process in molten salt (LiF–NaF–K 2 TaF 7 ), with varying distances between cathode and anode. In the case of Ta–4W, a corrosion rate of less than 0.011 mm/year was attained in hydriodic acid at 160 °C, and thickness uniformity was 80.3 ± 2.15 μm. Also, the resulting coated films had hardnesses up to 12.9% stronger than pure tantalum coated film. The alloy coating films also contributed to significant enhancement of corrosion resistance. [ABSTRACT FROM AUTHOR]

Tantalum nitride nanoparticles were produced from a (K2TaF7 +5NaN3) exothermic mixture under the combustion regime. The effects of the K2TaF7/NaN3 ratio and KF and NH4F concentrations on the combustion parameters, product composition, and size of the tantalum nitride particles were studied. Depending on the synthesis conditions, the combustion temperature was maintained in the 700–1200°C range, resulting in hexagonal ε-TaN, TaN0.8, and Ta2N phases. The dominant phases were TaN and TaN0.8 in the 1000–1200°C range, whereas only the Ta2N phase was present in the 700–100°C range. Pure-phase cubic tantalum nitride (δ-TaN) was produced with 4.0mol of NH4F at a combustion temperature of ~800°C. Under controlled reaction conditions, the size of the tantalum nitride particles was about 10–50nm. We also found that during the synthesis, the stainless steel tube located inside of the reaction mixture was partially coated with fine TaN crystals. The mechanism of the combustion process is discussed in regards to the experimental results. [ABSTRACT FROM AUTHOR]

Abstract: In this paper, we describe an attractive and rapid process for preparing zirconium metal (sponge and powder) by reacting zirconium tetrachloride with magnesium powder. The process was carried out in the combustion synthesis (shortly CS) mode using a ZrCl4–2Mg exothermic mixture, which provided a temperature of 1000–1100°C and a final product consisting of MgCl2 and Zr sponge. The separation of Zr sponge from the reaction product was accomplished by dissolving MgCl2 into warm acidified water. The average size of the Zr sponge particles ranged from about 1mm to about 10mm. Micrometer-sized (from 10 to 300μm) Zr powders were also obtained after mechanical processing of sponge. The characteristics of the Zr metal were established by X-ray diffraction, scanning electron microscopy, and inductively coupled plasma spectroscopy techniques. [Copyright &y& Elsevier]