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This study systematically investigates the effect of Shear Thickening Fluid (STF) treatment on the high strain rate properties of UHMWPE (Ultra High Molecular Weight Poly Ethylene) composites. Spherical nanosilica particles of size 100 nm were used for the synthesis of STF. The high strain rate impact studies were accomplished on in-house designed and fabricated Split Hopkinson Pressure Bar (SHPB) experimental set-up. Compression moulded UHMWPE variant Gold Shield ® was used as the ballistic composite. Both STF-treated as well as neat Gold Shield ® specimens were subjected to high strain rate impact testing. From the experimental results and Fractography studies it was revealed that STF treatment enhanced the ballistic resistance of Gold Shield ® composite material. In the SHPB experiments, the improved ballistic performance of STF-treated Gold Shield ® specimens was manifested in terms of higher peak stress, specimen strain rates and impact toughness. [ABSTRACT FROM AUTHOR]

Shear thickening fluids (STFs) are a special class of field responsive fluids which exhibit change of phase from liquid to solid when subjected to imposed shear. This remarkable characteristic of STFs has led to their application in soft body armor technologies, leading the development of concept of Liquid Body Armors (LBAs). LBAs extensively rely upon the symbiotic relationship between STF and high strength FRP (Fiber Reinforced Polymer) composites comprising of high tenacity fibers such as Kevlar, UHMWPE (Ultra High Molecular Weight Poly Ethylene) etc. Although in the past, STFs have been widely characterized by rheometers at low strain rates (≤10 3 s −1 ), but in actual practical scenarios, body armours encounter much higher strain rates (of the order of 10 5 –10 7 s −1 ) under a ballistic impact. The main objective of this study is to capture the dynamics of STFs at such high strain rates by employing Split Hopkinson Pressure Bar (SHPB) technique. The STF sample was synthesized by dispersing 67.5 wt.% of 100 nm silica powder in Poly Propylene Glycol (PPG) and ethanol, using ultrasonic homogenization method. The mechanical response of STF was studied at high strain rates in terms of the stress-strain behavior and variation of the impact toughness with the loading rate of the fluid specimen. It was observed that the impact toughness of STF increased progressively with the specimen loading rate. The peak stress and peak strain rate attained in the SHPB tests were 147 MPa and 22,100 s −1 , respectively. The characteristic transition time of STF was found to be in the range of 13–25 µs. [ABSTRACT FROM AUTHOR]

In this study, low velocity impact (LVI) behaviors of composite laminates reinforced with fabrics of different architecture are investigated. Three kinds of fabric architecture, namely, two-dimensional plain woven (2D-P), three-dimensional orthogonal (3D-O) and three-dimensional angle interlock (3D-A), are prepared with Kevlar 29 (Kevlar) yarns. Composite laminates are manufactured with Kevlar fabrics and polypropylene (PP) resin. These composites are impact tested at 4 m/s and 6 m/s impact velocities. The post-impact response of the composites of different fabric architecture is studied. The results revealed that the impact resistance is mainly dependent on the in-plane stiffness of the laminates. The energy absorption ability is predominantly influenced by the existence of yarns in the thickness direction. The 3D composites absorbed 14–26% higher energy than the 2D laminates. Especially, 3D-A laminates exhibited a higher peak load (14.21–30.25%), more energy absorption (12.7–26.2%) and lower cone formation at the back of the target (25–39%) as compared to 3D-O and 2D-P composites. [ABSTRACT FROM AUTHOR]

The ballistic impact response of thermoplastic-based composite armors made from Kevlar ® fabric and polypropylene (PP) matrix has been investigated against ballistic test standard NIJ-STD 0106.01 Type IIIA. Kevlar ® fabrics of different architectures, namely 2D plain woven, 3D orthogonal and 3D angle interlock fabrics, were produced and used as reinforcements to fabricate composite armor panels, using compression molding technology. Interfacial property between PP and Kevlar ® was improved by adding a coupling agent called maleic anhydride grafted PP. Reduced density was observed in Kevlar ® thermoplastic-based composites as compared to that of the thermoset-based laminates. Ballistic impact tests were imparted with 9 mm full metal jacket (FMJ) on armor panels having different fabric architecture. Ballistic test results revealed that 2D armor was 2.4–7% more susceptible to damage than 3D armors. Hydrocode simulations were carried out using ANSYS AUTODYN v. 14.0 to obtain an estimate for the ballistic limit velocity and simulate failure modes. Post-impact damage patterns obtained from the simulations were compared with the experimental results to assess the performance of the simulations. Good correlation between the hydrocode simulations and experiments was found, both in terms of failure modes and damage patterns. 3D composite armors were able to confront the 9 mm FMJ projectile; however, the 2D plain woven armors failed. The increase in the ballistic limit from 2D plain woven armor to 3D orthogonal and 3D angle interlock armors was 16.44% and 20%, respectively, indicating the effect of fabric architecture. [ABSTRACT FROM AUTHOR]

• High hardness steel (HHS) sheet with UHMWPE composite backing were tested against a hardened steel core projectile. • The projectile core was eroded by the HHS sheet and stopped in UHMWPE composite. • It is observed that only a core eroded to a certain length and weight by armor system can be defeated. • In numerical modeling core failure strain was determined from the residual weight of cores. • The numerical model can be used to evolve armor design. Thin high hardness steel sheets can be an alternative to expensive ceramic armor systems designed to defeat hardened core projectiles. A thin high hardness steel sheet backed with UHMWPE fiber-reinforced composite was ballistically tested against a 7.62 × 39 mm hardened steel core projectile in a single-stage gas gun. Thin steel sheets of 530 BHN hardness were adhesively bonded with UHMWPE fiber-reinforced composite to fabricate armor plates. Armor plates were able to defeat the projectile showing considerable potential. Tensile strength of steel sheet and UHMWPE-fiber reinforced ply was also determined. A detailed numerical simulation of the impact event was also performed to understand the phenomenon of defeat and penetration in greater detail. The numerical model was calibrated from the recovered projectile's core after the ballistic test. [ABSTRACT FROM AUTHOR]