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• Thermal modification does not significantly change the ballistic performance of coastal western hemlock CLT. • Density and hardness do no fully encompass the energy absorbing capacity of CLT under small arms ballistic threats. • Empirically fit UFC partial penetration equation formulations fit treatment specific datasets with minimal error. • One global UFC partial penetration equation can be utilized for design with an appropriate safety factor. To test and understand the potential for integration of thermally modified coastal western hemlock CLT systems in military applications, 109 ballistic experiments were conducted at the United States Army Engineer Research Development Center's Fragmentation Simulation Facility. For a range of CLT thicknesses, the depth of penetration and residual velocities were recorded for different striking velocities utilizing a 0.50 caliber steel sphere projectile. This information was used to compare and add to the existing ballistics data for CLT, investigate the effects of thermal modification on high strain rate loading of wood, assess physics-based empirical design equations used by the Unified Facilities Criteria, and evaluate energy absorbing behavior at a range of thicknesses and striking velocities. The experimental results showed that thermal modification does not significantly alter the full and partial penetration performance of coastal western hemlock CLT. However, the mechanism of fracture along the path of the projectile differed, which indicates that the model parameters used in the UFC design equation (density, hardness, and projectile properties) may not fully encompass the ballistic failure mechanisms of CLT. [ABSTRACT FROM AUTHOR]

Highlights • Cavity dynamics in gelatin was studied. • A motion model of temporary cavity is established in gelatin penetrations of rifle bullets. • The motion model is well consistent with the penetration tests. • The radial movement of cavity is characterized by the behavior of bullet and the characteristic velocity. Abstract In wound ballistics, modeling the penetration-cavitation dynamics will set the basis for evaluating the damaging efficiency of projectiles. In our previous study, a motion model to characterize the behavior of rifle bullets has been established and verified in the gelatin penetration. In order to reveal the cavity production analytically, in combination with parameters obtained from the motion model of rifle bullet, cavity dynamics in gelatin was studied and a motion model of temporary cavity in gelatin penetrations of rifle bullets was proposed and verified by comparison with experimental results in terms of maximum cavity wall radius, radial movement along the penetration trajectory and temporary cavity profiles. It can be concluded that calculated results of the cavity motion model agree well with experiment data for penetration of 7.62 mm and 5.56 mm rifle bullets. And the radial movement of cavity can be characterized by the behavior of bullet and the characteristic velocity. It is significant for the trauma assessment to develop an appropriate cavitation model in gelatin for penetrations of rifle bullet. [ABSTRACT FROM AUTHOR]

• Two field tests on concrete targets subjected to a projectile penetration followed by charge explosion were conducted. • The failure mode and stress waves in concrete were experimentally obtained. • Two-step numerical models based on the Kong-Fang concrete material model and SPG method were developed and validated. • The influences of projectile penetration on destructive effects caused by following charge explosion were clarified. The earth penetration weapons (EPWs) usually penetrate into protective structures firstly, and then detonate the charge to induce high-intensity blast stress waves to cause further damage. Existing investigations on the destructive effect caused by the following charge explosion after penetration of EPWs are very limited. To clarify the combined destructive effect in concrete material caused by an EPW, an experimental and numerical investigation on failure mode and stress wave propagation in concrete target subjected to a projectile penetration followed by charge explosion was conducted in the present study. Firstly, two field tests on high strength fiber-reinforced concrete targets subjected to a projectile penetration followed by charge explosion were conducted, in which the failure and blast waves in concrete targets were comprehensively obtained. Then two-step numerical models based on the Kong-Fang concrete material model and SPG method were developed and validated against the experimental data. Finally, based on the validated numerical models, the influences of projectile penetration on the destructive effect caused by following charge explosion were analyzed. The numerical results demonstrated that the damage caused by projectile penetration has significant influences on the final failure mode and stress wave propagation in concrete targets. The research results can provide an important reference for the design of protective structure against EPWs. [ABSTRACT FROM AUTHOR]

We report an increase in penetration resistance of front-facing fluorinated polymer coatings applied to hardened steel substrates. The study included monolithic and laminate configurations and examined their ability to improve the ballistic penetration resistance of selected substrates. Polytetrafluoroethylene (PTFE) coatings substantially improved the V-50 performance and outperformed similar polymer-coated armor composites for thicker coating layers. The thickness and hardness of steel substrates, polymer layer thickness, and cumulative number of laminates collectively influenced the mass efficiency. Since PTFE is a crystalline material that, unlike previously tested polyurea and other elastomers, does not undergo an impact-induced phase transition, its high performance suggests that this material resists flow during impact and, subsequently, reduces the strain imparted to the substrate. The fluoropolymer offers a lightweight and simple solution to enhance ballistic armor systems. [ABSTRACT FROM AUTHOR]

This research deals with the experimental and numerical investigation of ballistic protection provided by a combination of perforated and base armour plates. A 7.62 mm armour piercing projectile was used during the experimentation to determine the ballistic response of an aluminum base armour plate and a combination of steel perforated and aluminum base armour plate. The armour piercing projectiles were able to penetrate the base armour plate while the combination of perforated and base armour plates was able to stop the penetration of the armour piercing projectile. A finite element method based numerical model was developed to investigate the defeating phenomenon of perforated and base armour plate combination. The brittle fracture caused by the bending of the projectile core due to the asymmetric impact was predicted and the resulting fragments of the projectile were unable to penetrate the base armour plate. Craters were formed on the surface of the base armour plate from the impact of the projectile fragments. The numerical model was able to predict the hole growth and penetration of projectile when only the base armour plate was impacted by the projectile. [ABSTRACT FROM AUTHOR]

The penetration of rigid projectiles in polycarbonate (PC) targets is explored through deep indentation tests with conical-nosed indenters and ballistic penetration results for armor piercing 7.62 mm projectiles. We found that the resistance to penetration in both sets of experiments is practically the same, which means that the rate sensitivity of PC does not play a significant role in its resistance to penetration. We account for this observation by including the pressure dependence of the elastic constants and the strength of PC in its constitutive equation, which we implemented in numerical simulations. This pressure-dependent constitutive relation resulted in good agreements between simulation results and experimental data for both penetration depths and residual velocities of armor piercing projectiles impacting PC targets. [ABSTRACT FROM AUTHOR]

Modeling clay is a soft malleable material made from oils and waxes. This material is fundamental for ballistic evaluation of body armors because it is used as backing material in ballistic tests. After a ballistic impact, a back-face indentation is measured to assess performance of the armor. Due to the important role of modeling clay in this particular application, its mechanical characterization and comprehension of penetration mechanics are essential for development of new personal protection systems. This paper presents a two-step computational methodology to calibrate parameters of a Cowper–Symonds material model for modeling clay at characteristic strain rates up to 1.8 × 10 4   s − 1 . In the first stage, a high-speed camera is used to record the penetration of a gas-gun launched cylindrical mass with a hemispherical cap into a block of clay. Image-processing software is used to capture the tail of the projectile as it penetrates into the clay. These data are then used to sample the penetration depth as function of time. In the second stage, an in-house developed model of penetration, based on both the spherical cavity expansion theory and the Tate penetration equation, is used to determine, by inverse analysis, the parameters of the Cowper–Symonds clay model. The proposed constitutive relationship for clay and the determined material parameters can be applied accurately to problems involving high strain rates. [ABSTRACT FROM AUTHOR]

The mechanisms of progressive penetration for two ultrahigh molecular weight polyethylene (UHMWPE) reinforced laminates have been investigated. One used an UHMWPE fiber reinforcement while the other utilized molecularly aligned tape. Both materials had similar out of plane compressive strengths, but the fiber system had a 40% higher in plane tensile strength than the tape. Laminated, 6 mm thick plates with a [0°/90°] ply architecture were impacted by a 12.7 mm diameter sphere under conditions that either allowed out of plane plate deflection or eliminated this deflection by rear support of the target. The depth of penetration and the ballistic limit in the rear-supported tests were identical for the two materials, and proceeded by progressive ply failure. However, tests in the edge clamped condition resulted in a substantially higher penetration resistance, especially for the higher tensile strength fiber-reinforced material. Edge clamped testing of a bilayer target, where the front third was composed of the tape material and the remainder comprised fiber reinforced laminate, had the same ballistic limit as a target composed of only the higher ply tensile strength fiber reinforced material. Penetration in both test support conditions was discovered to occur by tensile ply rupture under the projectile, consistent with a recently proposed mechanism for converting out of plane compression to in plane ply tension. Lateral displacement of plies was also observed near the sides of impact craters in both materials, indicating the existence of a second mechanism impeding penetration of the spherical shaped projectile. [ABSTRACT FROM AUTHOR]

Ballistic performance of an armour steel at different tempering conditions against a tungsten heavy alloy long rod kinetic energy projectile has been investigated. The ballistic performance was found to increase with decreasing tempering temperature but the performance increments were not proportional to the strength increase caused by the tempering. Both target and projectile underwent fragmentation at the penetration interface in all the three targets. Apart from the strength target material deformation behaviour also showed considerable influence on ballistic performance. The ballistic performance appears to increase with decreasing toughness for a given strength. [ABSTRACT FROM AUTHOR]

The database for depth of penetration by projectiles into semi-infinite targets is quite extensive. The objective is to use the experimental semi-infinite penetration data to predict finite-thickness target effects. Similitude considerations are used to represent penetration response as a function of a normalized impact velocity, which is the ratio of the penetration pressure to the target strength. Then, a least-squares regression analysis methodology was applied to the normalized experimental data to provide an analytic expression for the normalized depth of penetration as a function of the normalized impact velocity over a very large velocity range, typically a few hundred meters per second to over 3500 m/s. We use the analytic expression, along with some simplifying assumptions, to estimate ballistic limit thickness T 50 and/or the ballistic limit velocity V 50 . If a target is overmatched, i.e., perforated by the projectile, an estimate is also made for the projectile residual velocity and residual length. The experimental data on which the regression fit is based consists of L / D 10 projectiles, so a procedure is also developed to account for different projectile aspect ratios. A series of examples are provided to demonstrate the utility and accuracy of the approach. [ABSTRACT FROM AUTHOR]

Polymer composites comprising ultra-high molecular weight polyethylene (UHWMPE) fibers in a compliant matrix are now widely used in ballistic applications with varying levels of success. This is primarily due to a poor understanding of the mechanics of penetration of these composites in ballistic protection systems. In this study, we report experimental observations of the penetration mechanisms in four model systems impacted by a 12.7 mm diameter spherical steel projectile. The four model targets designed to highlight different penetration mechanisms in Dyneema ® UHWMPE composites were: (i) a bare aluminum plate; (ii) the same plate fully encased in a 5.9 mm thick casing of Dyneema ® ; (iii) the fully encased plate with a portion of the Dyneema ® removed from the front face so that the projectile impacts directly the Al plate; and (iv) the fully encased plate with a portion of the Dyneema ® removed from the rear face so that the projectile can exit the Al plate without again interacting with the Dyneema ® . A combination of synchronized high speed photography with three cameras, together with post-test examination of the targets via X-ray tomography and optical microscopy was used to elucidate the deformation and perforation mechanisms. The measurements show that the ballistic resistance of these targets increases in the order: bare Al plate, rear face cutout target, fully encased target and front face cutout target. These findings are explained based on the following key findings: (a) the ballistic performance of Dyneema ® plates supported on a foundation is inferior to Dyneema ® plates supported along their edges; (b) the apparent ballistic resistance of Dyneema ® plates increases if the plates are given an initial velocity prior to the impact by the projectile, thereby reducing the relative velocity between the Dyneema ® plate and projectile; and (c) when the projectile is fragmented prior to impact, the spatially and temporally distributed loading enhances the ballistic resistance of the Dyneema ® . The simple model targets designed here have elucidated mechanisms by which Dyneema ® functions in multi-material structures. [ABSTRACT FROM AUTHOR]

• High hardness steel (HHS) sheet with UHMWPE composite backing were tested against a hardened steel core projectile. • The projectile core was eroded by the HHS sheet and stopped in UHMWPE composite. • It is observed that only a core eroded to a certain length and weight by armor system can be defeated. • In numerical modeling core failure strain was determined from the residual weight of cores. • The numerical model can be used to evolve armor design. Thin high hardness steel sheets can be an alternative to expensive ceramic armor systems designed to defeat hardened core projectiles. A thin high hardness steel sheet backed with UHMWPE fiber-reinforced composite was ballistically tested against a 7.62 × 39 mm hardened steel core projectile in a single-stage gas gun. Thin steel sheets of 530 BHN hardness were adhesively bonded with UHMWPE fiber-reinforced composite to fabricate armor plates. Armor plates were able to defeat the projectile showing considerable potential. Tensile strength of steel sheet and UHMWPE-fiber reinforced ply was also determined. A detailed numerical simulation of the impact event was also performed to understand the phenomenon of defeat and penetration in greater detail. The numerical model was calibrated from the recovered projectile's core after the ballistic test. [ABSTRACT FROM AUTHOR]