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Mg-based materials are very promising candidates for hydrogen storage. In this paper, the graphene supported Ni was introduced to the Mg90Al10 system by hydrogenation synthesis (HS) and mechanical milling (MM). The 80 wt%Ni@Gn catalyst was synthesized by a facile chemical reduction method. The microstructures of the catalyst and composite show that Ni nanoparticles are well supported on the surface of graphene and they are dispersed uniformly on the surface of MgH2 particles. After heating to 450 °C and holding at 340 °C for 2 h subsequently under 2.0 MPa hydrogen pressure, all the samples are almost completely hydrogenated. According to the temperature programmed desorption test, the Mg90Al10-8(80 wt%Ni@Gn) composite could desorb 5.85 wt% H2 which comes up to 96% of the theoretical hydrogen storage capacity. Moreover, it shows the optimal hydriding/dehydriding performance, absorbing 5.11 wt% hydrogen within 400 s at 523 K, and desorbing 5.81 wt% hydrogen within 1800 s at 573 K.

A novel embedded Mg-based hydrogen storage nanocomposite was prepared by mechanical milling of hydriding combustion synthesized (HCS) Mg-based hydride and hydrogen permissive/oxygen prohibitive polymer. The Mg-based hydride was mechanically milled with tetrahydrofuran solution of polymethyl methacrylate (PMMA) under argon atmosphere. It is determined by X-ray diffraction (XRD) analysis that the average grain size of all the milled nanocomposites become smaller and the nanocomposites exhibit a good air-stable property. The microstructures of the nanocomposites obtained by Field emission scanning electron microscopy (FESEM) and High-resolution transmission electron microscopy (HRTEM) analyses show that Mg95Ni5 particles embedded by PMMA have a diameter of smaller than 100 nm, approximately. The nanocomposites show the optimal hydriding/dehydriding properties, requiring 60 min to absorb 3.37 wt.% hydrogen at low temperature of 473 K, and desorbing as high as 1.02 wt.% hydrogen within 120 min at the same temperature. The onset dehydriding temperature of the composites is about 373 K, which is 150 K lower than that of HCS products Mg95Ni5.