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For metallic or composite materials, the judicious choice of cutting conditions depends on several factors that may be of such objectives (time, cost of production, material removal rate, etc.) or constraints (cutting force, temperature in the machining area, consumed power, etc.). The quality of the results depends on the optimization method and the efficiency of the algorithm involved. In this paper, graphical and particle swarm optimization (PSO) methods are proposed. They aim to determine the optimal cutting conditions (cutting speed and feed per tooth) in slotting of multidirectional carbon fiber reinforced plastic laminate (CFRP), referenced G803/914, with three knurled tools having different geometries. The experiences that led to the measures of roughness, temperature, cutting efforts, and consumed power are made in the same working conditions with cutting speed ranging from 80 to 200 m/min and feed per tooth from 0.008 to 0.060 mm/rev/tooth. The results illustrate that for the graphical method, the optimum cutting speed depends on the performance “maximum total removal rate” and is the same for all the studied knurled tools while optimum feed per tooth depends on the “roughness” performance: its value depends on the tool geometry. For the PSO technique, optimum cutting speed and feed per tooth values are variable and depend on the tool geometry. [ABSTRACT FROM AUTHOR]

In this paper, a new deployable mechanism of ring and frustum type is developed for aviation and aerospace applications. Considering the ring and frustum type, the truss deduction method is utilized to determine the configuration to implement the centripetal (axial and radial) movement. A graphical method-based approach is presented to analyze the DOF of the designed mechanism which is verified to be one both by using a virtual prototype and a physical prototype. Scissors mechanism is utilized to achieve the required high folding and unfolding ratio and to guarantee the internal space of the mechanism is not occupied. Except the inherent characteristic of a deployable mechanism, the proposed mechanism has enough kinetic energy to overcome the gravity to jump off the ground when it stretches thoroughly. Considering the required kinetic energy, springs are used as the driver to store enough energy. The dynamic model of the mechanism is put forward to identify the stiffness of the driving spring and the mass of each connecting rod and the upper and lower platforms. The virtual prototype simulation and the physical prototype both validate the function of the new design and the feasibility of the proposed analytical approaches. [ABSTRACT FROM AUTHOR]

This paper approaches the issue of profiling gear hob bounded by a cylindrical helical surface with constant pitch, reciprocally enveloping with an ordered surfaces curl. The process kinematics of generation reproduces the 3D gear between the worm and the wheel. This gear has crossing axes and it is used for the profiling of the primary peripheral surface of the gear hub in the intermediary surface method (the common rack-gear of the surfaces curl to be generated and the primary peripheral surface of the gear hob). An algorithm in the CATIA design environment is presented, based onto an original method for the determination of the reference rack-gear form—the rack-gear reciprocally enveloping with the surfaces curl, using the principle of the cylindrical helical motion decomposition in translation and rotation motions. Graphical and analytical profiling examples are presented for the gear hob for generation of a parallel spline shaft and for the generation of a toothed wheel with involute teeth. Solutions for the interference problems, problems due to the singular points onto the profiles, are presented. [ABSTRACT FROM AUTHOR]

In this paper, we propose a method based on the surfaces enveloping theory developed as a vertical application in the CATIA graphical design environment. This method is created for profiling tools intended to generate cylindrical helical surfaces with constant pitch. The devised method is applicable for the profiling of disc tools which are bounded by a primary peripheral surface of revolution. A few examples for the determination of the tool's 3D primary peripheral surface are presented such as helical flutes of cutting tools, worms with wide pitches, and gear involute flanks. The results are presented in both graphical and tabular form for completeness. Screen snapshots of the CATIA-based vertical application are also shown. [ABSTRACT FROM AUTHOR]