1. Experiments and analysis for accurate controlling of an ultra-microvolume adhesive droplet in dispensing.
- Author
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Liu, Huifang, Zhao, Dingrui, Chen, Xi, Chang, Yunlong, Yu, Xingfu, and Li, An
- Subjects
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MICROELECTRONIC packaging , *ADHESIVES , *PREDICTION models , *PRODUCT quality , *MATHEMATICAL models - Abstract
Nowadays, with the increasing demands for quality and precision in microelectronic packaging, the study and prediction of droplet parameters before packaging have become increasingly important. This paper aims to derive a predictive formula for droplet volume dispensing to improve packaging quality, optimize process parameters, reduce resource waste, enhance process control, and enhance product quality and reliability. Based on the needle transfer method for ultra-microdroplet dispensing, a droplet dispensing device that meets packaging requirements is established, and precise control of droplet volume is achieved by changing the factors that affect droplet formation. The droplets obtained from experiments are analyzed using pixel extraction, and a numerical fitting method is employed to establish a droplet volume model. It is found that the pixel method is a practical approach for determining droplet volume, with an average deviation of approximately 1.85%. By conducting droplet dispensing experiments with varying initial distances, the smallest droplet volume achieved is 24.33 pL, and it is concluded that larger initial distances result in smaller droplet volumes and reduced droplet contact area. Based on the droplet dispensing experimental data obtained by varying the initial distance, mathematical predictive models for droplet volume and droplet contact area are derived. The results show that the average difference rate between predicted and actual volumes is 0.51%, and the average difference rate between predicted and actual contact areas is 0.56%. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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