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Thin films (∼115 μm thick) of milled wood lignin from hybrid poplar and acid-washed hybrid poplar were pyrolyzed at 500 °C and ∼55 °C/s at five pressures (4, 250, 500, 750, and 1000 mbar) to determine the impact of secondary liquid intermediate reactions on the product distribution. For both milled wood lignin extracted from poplar and acid-washed hybrid poplar wood, pressure had a significant effect on the product distribution for thin film pyrolysis between 4 and 1000 mbar. For lignin, lowering the pressure from 1000 mbar to 4 mbar reduced the char yield from 36 to 23% and enhanced production of large cluster pyrolytic lignin. However, the pressure did not dramatically impact the gas yield (CO2, CO, methane, H2, ethane, propane, and butane), nor did it significantly impact the release of monomeric phenolic compounds. ICR-MS shows limited changes in the composition of lignin oligomers. The increase in the production of large lignin oligomers observed by UV fluorescence and the reduction of char yield with vacuum confirm the importance of oligomeric combination reactions to form large polyaromatic structures in the liquid intermediate. For hybrid poplar, lowering the pressure from 1000 mbar to 4 mbar decreased the char yield from 19 to 7% and enhanced production of heavy sugars (cellobiosan and cellotriosan). ICR-MS results clearly show the importance of dehydration reactions in the liquid intermediate. Lowering the pressure also enhanced production of CO, CO2, and methane due to heterogeneous catalysis by residual alkali and alkaline earth metals in the solid wood matrix. However, it also decreased production of levoglucosan from 10 to 6.1 wt %. The yields of levoglucosan and cellobiosan obtained for hybrid poplar were higher and lower, respectively, compared with those expected if the pyrolysis products were the result of the additive contribution of hybrid poplar constituents. This result could be explained by the tendency of lignin liquid intermediate to bubble vigorously, contributing in this way to the removal of cellulose oligomers from the liquid intermediate.

Lignin liquefaction microkinetics is a move toward a more first-principles (i.e., ab initio)-based understanding at the molecular level in reaction engineering. While the microkinetic modeling of reactions to obtain kinetic rate parameters of chemical reactions have been widely used in the field of gas phase combustion and heterogeneous catalysis, this approach has not been as thoroughly developed in the area of biomass thermochemical reactions (e.g., lignin pyrolysis, hydrothermal liquefaction). The difficulties in establishing the structure of complex heterogeneous materials, like lignin, is perhaps the main challenge in developing rational microkinetic descriptions of biomass thermochemical reactions. In this manuscript, we review the current state of the art and the challenges to develop microkinetic models for lignin liquefaction technologies (e.g., pyrolysis, hydrothermal liquefaction, solvolysis). A general strategy for the development of microkinetic models for lignin liquefaction technologies is discussed. The first hurdle is to obtain sufficiently rich experimental data of lignin underlying polymeric structure and methodologies to use this data to build realistic lignin structural representations. Some analytical techniques for lignin structural characterization and their associated data, as well as a correlation for calculating the degree of macromolecular lignin branching, are discussed. The presence of small lignin oligomeric structures and the role of these structures in lignin pyrolysis is also addressed. The ways in which elementary deconstruction and repolymerization reactions occur within this structure to form a liquid intermediate and how these deconstruction products continue to interact with each other until they are removed from the liquid intermediate is thoroughly discussed. Further, experimental work with model compounds and the effect of reaction parameters (e.g., temperature, pressure, vapor residence time) are reviewed. Another major challenge to develop microkinetic models of lignin liquefaction is to describe product removal mechanisms (e.g., evaporation, solubilization, thermal ejection) from the liquid intermediate. Group contribution methods are presented for estimation of thermophysical parameters, like normal boiling point and heat of vaporization for model structures. Once the products have been removed from the liquid intermediate, they continue reacting in the aerosol droplets, in vapor phase, or in the solvent depending on the liquefaction technology studied. These “secondary reactions” need to be included in realistic microkinetic models. Based on this review, we can state that with careful implementation, high-quality microkinetic models can be developed to simulate thermochemical lignin liquefaction.