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Surface flaw inspection is of great importance for quality control in the field of manufacture. In this paper, a novel surface flaw inspection algorithm is proposed based on adaptive multiscale image collection (AMIC) using convolutional neural networks. First, the inspection networks are pretrained with ImageNet data set. Second, the AMIC is established, which consists of adaptive multiscale image extraction and with-contour local extraction from training images. Through the AMIC, the training data set is greatly augmented, and labels of images can be accomplished automatically without artificial consumption. Then, transfer learning is performed with the AMIC established from training data set. Finally, an automatic surface flaw inspection instrument for large-volume metal components embedded with the proposed inspection algorithm is designed. Experiments with small metal components are performed to analyze the influence of parameters, and comparative experiments are carried out. The inspecting precisions for indentation, scratch, and pitted surface of the proposed method are 97.3%, 99.5%, and 100%, respectively. The experimental results demonstrate the effectiveness of the proposed method in the detection of various surface flaws. [ABSTRACT FROM AUTHOR]

A precise robotic assembly for large-scale objects is an important application in manufacture. In this paper, we design a new assembly system for large-scale objects based on automatic guidance and alignment with two cameras and three laser distance sensors. The corresponding strategy consists of three stages. First, the object is guided from a remote position to a close one based on our proposed link-line model-based polygon detection and Computer Aided Design (CAD) - View method. Second, the object is aligned to the installation framework based on the proposed visual and laser alignment method. Finally, the object is automatically inserted into the installation framework. An accurate easily applying and close-loop hand-eye calibration method is also proposed. The proposed assembly system has high assembly precision and efficiency. In our test for a 710 \text mm \times 625 mm optical module, the maximum 6-DOF localization error of guidance and alignment is 0.53 mm in translation and 0.10° in orientation. The mechanical constraint-based controlling accuracy, i.e., the final assembly accuracy, is up to 0.2 mm in translation. [ABSTRACT FROM PUBLISHER]