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An introduction is presented in which the editor discusses various reports within the issue on industrial electronics topics including induction machines, synchronous machines, and power components and power converters.

This paper proposes an analytical model for the prediction of air gap magnetic field distribution for axial flux permanent magnet (AFPM) machine with various types of misalignments. The AFPM machine geometry is first transformed to a polar representation. Consequently, the subdomain model based on current sheet technique is developed. Then the stator coordinate system is chosen as reference coordinate to consider both static/dynamic angular and axis misalignments. The back electromagnetic forces and cogging torque are obtained accordingly based on Maxwell's equations. The results show that the proposed approach agrees with the finite-element method. The model is further validated by experiments under healthy, dynamic angular and axis misalignment conditions, which can validate the proposed approach. It turns out that the proposed approach can predict the performance of AFPM machines with types of misalignment quickly and effectively, which is greatly significant for further fault detection. [ABSTRACT FROM AUTHOR]

An introduction is presented in which the editor discusses various reports within the issue on topics including current technologies for high-speed electrical machine applications, a novel motor topology with a lateral stator used for drilling, and use of amorphous laminations on induction motor.

This paper presents a novel black and white box method for diagnosis and reduction of abnormal noise of the hub permanent-magnet synchronous motors (HPMSMs). The black and white box method is divided into three steps. In the first step, a black-box method is used to identify and diagnose all of the abnormal noise sources and corresponding working conditions including rotational speeds and loading moments of the HPMSM. The proposed black method is independent of the detailed internal parameters of the HPMSM. In the second step, considering the abnormal noise sources and the corresponding working conditions diagnosed by the black-box method, a white-box method is used to propose and verify the electromagnetic field model, the structure vibration model, and the acoustic computation model of the HPMSM. Then, the components of the HPMSM whose vibrations and/or acoustic emissions are the most important are predicted. In the third step, the noise reduction method, which is aimed at the diagnosed abnormal noise source under the corresponding working conditions and the diagnosed components, is proposed. The proposed method in this paper observably raises the efficiency of diagnosis and optimization for abnormal noise of the HPMSM. [ABSTRACT FROM PUBLISHER]

This paper proposes the design process of a 2.62-kW 150-krpm high-speed surface-mounted permanent-magnet synchronous motor. To meet the required specifications, the numbers of poles and slots were determined by considering the maximum speed and the rotary stability affected by the vibration of the rotor. In addition, this paper describes not only the appropriate material selection method but also the appropriate geometry design method based on analytic approaches. Furthermore, to precisely evaluate the bearing and windage losses at a high speed, a method that combines the finite-element method and the experiment results of the prototype was used. As a result, an improved motor was designed, which had higher maximum power and speed than the prototype and a lower mass moment of inertia. Finally, tests were conducted to verify the validity of the proposed design process and the effectiveness of the motor. [ABSTRACT FROM PUBLISHER]

This paper gives an overview of the topological variations of multi-winding induction machines (IMs) and drives. The study is restricted to IMs having two distributed windings on the stator and a brushless rotor. The mathematical modeling techniques and control algorithms available in the literature are highlighted. Being magnetless and brushless, a Dual Stator Winding IM is highly reliable, maintenance free, and economic. Thus, it possesses the necessary potential to become a part of ac and dc microgrids. Recent research trend shows growth in the application of such generators for off-grid and grid-connected systems. [ABSTRACT FROM PUBLISHER]

This paper simply investigates experimentally multiple “rotor” bar current waveforms at standstill, on a dedicated inverted induction motor prototype as a basis to analyze the bar currents distribution in the symmetrical and unsymmetrical cage. A phasor calculus scheme based on primary magneto-motive-force space harmonics is developed to explain this asymmetry of bar currents system at standstill even for a symmetrical cage. The results of the paper should be a strong experimental foundation to investigate thoroughly the effects of rotor speed and loading and of broken bars on additional losses, torque pulsations, noise, and vibrations in high performance induction machines. [ABSTRACT FROM PUBLISHER]

In this paper, the modular consequent-pole (MCP) rotor is adopted in the fractional-slot interior permanent magnet (IPM) machine to utilize the strong flux-focusing effect and reduce the leakage flux. Hence, the torque density and utilization ratio of permanent magnet (PM) material can be improved. However, the unacceptable unbalanced magnetic force (UMF) may arise due to asymmetric airgap flux density produced by consequent-pole topology. Thus, a pole-shaping method based on three-sectional arcs is proposed to suppress it. Due to the relatively complex rotor structure, the multiobjective optimization combined finite-element method with genetic algorithm is performed in this paper. Furthermore, the electromagnetic performance of the IPM machine with MCP rotor (namely IPM-MCP machine), including the open-circuit airgap flux density, phase back EMF, torque, PM utilization ratio, efficiency, flux-weakening capability and UMF, are compared with the conventional surface-mounted PM (SPM), IPM, and consequent-pole IPM (IPM-CP) machines. It is demonstrated that the IPM-MCP machine obtains the largest output torque in these machines. Meanwhile, the IPM-MCP and IPM-CP machines respectively have >30% and >20% higher PM utilization ratio than the conventional SPM and IPM machines while they obtain similar torque ripple and efficiency. Moreover, the IPM-MCP machine can obtain much lower UMF than the IPM-CP machine due to the effective suppression of asymmetric airgap flux density. Finally, a 12-slot/10-pole IPM-MCP machine is fabricated to verify the analyses. [ABSTRACT FROM AUTHOR]

This paper aims to propose a new Vernier reluctance machine (VRM), which integrates the advantages of a robust rotor structure, good torque density, and flexible flux control ability. The key is to establish the excitation field with both stator slot permanent magnets (PMs) and zero-sequence current. Two excitation sources have different pole pair numbers but share a parallel magnetic circuit and contribute to superimposed torque in this machine. Meanwhile, a flexible flux control can be achieved by regulating zero-sequence current, and little demagnetization risk exists for slot PMs during flux control. In this paper, the machine configuration and operation principle are introduced, along with its integrated ac and dc drive method. Electromagnetic performance of this new machine is evaluated by finite-element analysis. Leading design parameters are determined and optimized considering optimal injection ratio of zero-sequence current. A prototype is fabricated, and relevant experiment results demonstrate the feasibility of the proposed solution. [ABSTRACT FROM AUTHOR]

This paper presents a comprehensive study on current loop auto-tuning for self-commissioning of sensorless interior permanent magnet synchronous machine (IPMSM) drives. Well-tuned current controllers are essential for both high-performance operation and self-commissioning procedure. However, current controller design parameters, i.e., $L_{d}$ and $L_{q}$ , are not known at the beginning of the self-commissioning procedure where their estimation also has unique challenges. For example, an initial rotor position to determine the actual d- and q-axes is not known. Also, feedback controllers cannot be used in the estimation because they are not tuned yet. As a solution, this paper proposes a method to estimate the spatial inductance map by spatially scanning the motor via sinusoidal voltage injection in a controlled manner. Then it uses the estimated inductance values to tune the current controllers. The proposed method identifies $L_{d}$ and $L_{q}$ values using open-loop voltage injection without needing actual d- and q-axis positions. The whole procedure takes around a second. Practical considerations such as an automatic selection of the injection voltage, and digital control and dead-time effects are carefully addressed. The findings are experimentally verified on a 3-phase IPMSM drive. Furthermore, its applicability to different motor types is also demonstrated. [ABSTRACT FROM AUTHOR]

The rotor structure of synchronous reluctance machines (SynRel) is conventionally retained mechanically by iron ribs. In this paper, a novel structure for high-speed synchronous reluctance rotor is presented. The novelty of this paper is the proof of a concept of SynRel machine without iron ribs. Structurally, the rotor iron lamination segments are embedded in an adhesive resin material with high temperature resistance and mechanical strength. Three four-pole SynRel machines have been designed with the target of improving motor torque, and compared for different ribs configuration. It has been shown that the proposed motor performs enhanced torque, power factor, and efficiency with respect to conventional SynRel with iron ribs. An extensive sensitivity analysis of the ribless rotor geometry is carried out, followed by both mechanical analysis and experimental over speed test to guarantee its robustness above the operating speed range. The manufacturing procedure of this novel rotor is introduced. Finally, the experimental results on both SynRel prototypes are presented, showing the increase in torque, power factor, and efficiency of the proposed solution. This paper is a first step toward the definition of a viable and novel solution of SynRel machines with improved performance. [ABSTRACT FROM AUTHOR]

This paper presents an integrated control strategy for a starter/generator (S/G) system based on five-phase dual-stator winding induction machine (FPDWIM). The FPDWIM has a cage-type rotor and two sets of stator windings. One is a five-phase control winding (CW), and the other is a five-phase power winding (PW). In the starting mode, the FPDWIM works as a motor. The CW provides both active power and reactive power to drive the engine. In the generating mode, the CW mainly handles reactive power while the PW outputs active power. To achieve the integration of the starting and generating controls, indirect CW-flux-oriented control (ICWFOC) to operate in both starting and generating modes is proposed in this paper. In starting mode, the CW current and flux are controlled to output a constant starting torque; while in the generating mode, both CW and PW dc bus voltages are regulated. In this way, the principles and structures of the control strategies in both modes are compatible, resulting in a simpler implementation and improved performance. With the proposed control strategy, the system can complete the starting–generating operation with a smoother transition process. Simulation and experimental results are compared to validate the proposed control strategy. [ABSTRACT FROM AUTHOR]

Mass imbalance frequently exists in a rotating machine. It may induce unbalance force, causing undesirable vibrations and noise. Active magnetic bearing (AMB) has been found to be a good device to deal with such problem. This paper is concerned with the unbalance compensation for a three-pole AMB system. An adaptive compensation scheme is proposed based on the theory of immersion and invariance (I&I) control. It is to immerse a higher-order system into a lower-order target system. The lower-order target system in this paper is the three-pole AMB system with known mass imbalance and with a stabilizing integral sliding mode controller (ISMC). On the other hand, the higher-order system is the three-pole AMB system with both the ISMC levitation controller and the adaptive compensator. The adaptive compensator is designed to deal with the case that the mass imbalance may be unknown and may be changing during operation in practical applications. It estimates the information of mass imbalance online and is incorporated into the ISMC so that the unbalance force can be eliminated. Both numerical simulations and experimental results verify the effectiveness of the proposed adaptive compensator for mass imbalance. [ABSTRACT FROM AUTHOR]

Active magnetic bearing is a core technology for high-speed rotational machines. Power electronics converter as the active magnetic bearing drive is the actuation unit and its topology highly impacts the performance of the bearing system. This paper introduces the progress of topology of active magnetic bearing drive. The initial topology of an H-bridge does not sufficiently utilize the power electronics devices. The topology with half-bridge and shared phase-leg has been proposed as the fundamental topology. In this paper, two approaches of novel magnetic bearing drive topology modification have been developed on the basis of the fundamental topology. In the first approach, central phase-leg for multiaxis magnetic bearing drive can be further shared and the power electronic devices can be globally optimized in the whole system. Further, a topology with current in the reverse direction can reduce the central phase-leg current rating and power losses. In the second approach, fault-tolerant magnetic bearing drive topology has been developed on the basis of the fundamental topology, too. It can ride-through the open-circuit fault of power electronics switch-in operation and keep levitation for the magnetic bearing. The series work of novel topologies can improve the performance of an active magnetic bearing system in application. [ABSTRACT FROM AUTHOR]

This paper improves the position sensorless drive by sensing actual machine phase voltages. A high-bandwidth phase voltage measurement is developed for pulsewidth modulation (PWM) voltage inverters. On the basis, the actual phase voltage is obtained based on the digital integration of PWM voltage using the capture modulator in existing drive microcontrollers (MCU's). Comparing to existing phase voltage measurement, no separated A/D converter and communication hardware are required because PWM pulses are directly measured using MCUs. However, for standard machines without neutral points, only line-to-line ac PWM voltages can be measured for the phase voltage reconstruction. Since the capture based on transistor-transistor logic (TTL) logics receives only digital signals, a preprocess circuit to convert ac PWM line voltages to equivalent digital signals is proposed. This paper clearly explains the voltage sensing hardware using MCU capture modulator. According to experimental results, a 150-MHz sampling rate for phase voltage measurement is achieved based on the proposed capture-based voltage measurement. Although the physical limitation of back electromotive force estimation still appears, the proposed phase voltage measurement substantially enhances the sensorless drive performance at low speed. [ABSTRACT FROM AUTHOR]

This paper analyzes different stator windings configurations for permanent-magnet synchronous machines during the presence of a stator turn fault. Due to the inverter pulsewidth modulation, the fault commonly occurs in variable-frequency permanent-magnet machine drives. In this paper, two types of windings are compared to identify key machine topologies that can achieve the reduced influence of the turn fault. When the machine is operated in real time, the windings with separated neutral points reduce the torque ripple caused by fault-reflected flux harmonics. Analytical models based on equivalent circuits are developed to predict the machine flux and torque waveform during the presence of the turn fault. All developed analytical models are verified by the finite-element analysis and experimental results on a 750-W surface permanent-magnet machine prototype. [ABSTRACT FROM AUTHOR]

Turbomolecular pumps with ultrahigh vacuum performances are a desired technology among modern vacuum systems, which requires the pump to synchronously possess the wide pumping speed and high vacuum. This paper describes a systematic design methodology for a magnetically levitated turbomolecular pump with consideration of multiphysics constraints, such as the mechanical strength, rotor dynamics, electromagnetic losses, and thermal characteristic. These variables will directly decide the acquisition of high vacuum performances. The design process for such high-performance pumps requires multidisciplinary and highly iterative due to the complex interaction of the many design variables involved. The structure of the bladed rotor is determined in terms of the material selection and mechanical verification. In this paper, an effective modeling method is presented to achieve accurate bending modes of the bladed rotor. An assessment on the loss level and the thermal limit is performed to ensure the temperature rise of the pump within the acceptable range. The measured results show that the pump can achieve the high vacuum performance with the pumping speed of 4370 l/s and the lowest working pressure of 10–8 magnitude. The proposed design process described in this paper provides the general guidelines for the multidisciplinary design of high-performance turbomolecular pumps. [ABSTRACT FROM AUTHOR]

This paper proposes an improved coordinated control of standalone brushless doubly fed induction generator (BDFIG) supplying nonlinear loads. Due to the existence of nonlinear loads, the voltage at the point of common coupling becomes distorted with a large number of low-order harmonics, which severely degrades the performance of power generation systems. In order to eliminate the included low-order harmonics, a coordinated control method of harmonic mitigation has been presented in this paper for the control of both machine side and load side converters. Then, a weight factor is introduced to the proposed control method for distributing the contribution of harmonic mitigation between the two converters. Comprehensive experimental results on a 30 kVA BDFIG are presented to verify the proposed control method. [ABSTRACT FROM AUTHOR]

In this paper, a new hybrid model is proposed for the prediction of air gap magnetic field distribution (MFD) in interior permanent magnet machines with any rotor configuration. The slotless magnetic field is first predicted by finite-element method (FEM) with automatic scripting in MATLAB to consider saturation in the rotor iron. Afterward, the conformal mapping viz., Schwarz–Christoffel mapping is introduced to take the slotting effect into account. Consequently, the MFD could be calculated. The back electromagnetic forces, cogging torque, and output torque are obtained accordingly. Then a subdomain model is developed to consider the armature reaction. The results show that the proposed hybrid approach agrees well with the FEM. The model is further verified by experiments. The main contribution of this paper is to reduce the computation time remarkably while maintaining the calculation accuracy. [ABSTRACT FROM AUTHOR]

In this paper, a method to determine load conditions under which the armature current of a salient pole synchronous machine is on the q-axis is described. The proposed method allows the determination of a locus in the $P-Q$ space in which the armature current is completely on the q-axis. The derivation of these conditions simplifies the determination of the machine q-axis parameters during load rejection tests, since it eliminates the necessity for trial and error procedures or power angle estimation. The method was tested in a 100 MVA, 13.8 kV, 60 Hz, 40 poles salient pole synchronous machine installed in a hydro power plant. Tests results show that loads calculated with the proposed method are in fact points where the armature current is on the q-axis. [ABSTRACT FROM AUTHOR]

A novel parallel-hybrid dual permanent magnet (PM) machine topology with both enhanced torque density and improved flux weakening capability is proposed for electric vehicle propulsion in this paper. The key is to artificially construct the harmonics diversity with a single-layer concentrated armature winding in the stator and thus simultaneously couple the armature field with the excitation field produced by slot PM, rotor PM, and stator dc source, respectively. Enhanced torque density is obtained in this new topology due to the symmetrical flux-modulation effect between dual PM sources. Moreover, benefiting from a parallel excitation characteristic of hybrid magnetic circuit, the demagnetization risk is significantly mitigated for slot PM source and thus an extended flux weakening range is obtained. In this paper, the proposed new topology and its design mechanism are investigated, along with its electromagnetic performance evaluated based on finite-element analysis. Further, some leading design parameters are analyzed and determined to provide a design guideline for the proposed new topology. Finally, a prototype is built and fully tested. Relevant experimental results agree well with the finite-element predication. [ABSTRACT FROM AUTHOR]

This paper contains a relatively new synthesis method for nonlinear objects, which is named backstepping. This method can be used to obtain the observer structure. This paper presents the structure of the speed observer, which is a new proposition of observer backstepping with additional state variables marked $Z$. The rotor speed can be estimated in three different ways. The first is based on the adaptive approach, the second on the nonadaptive approach, and the third on improvement of the adaptive approach. The stability of the Z-type observer is determined by the Lyapunov stability criteria. Despite this, stability analysis around the machine's working point is undertaken. All the machine tests are prepared in the sensorless control system based on multiscalar variables. The experimental results show the effectiveness of the proposed solution. The squirrel-cage model parameter estimation is not presented in this paper. [ABSTRACT FROM PUBLISHER]

Recently, research concerning electrical machines and drives condition monitoring and fault diagnosis has experienced extraordinarily dynamic activity. The increasing importance of these energy conversion devices and their widespread use in uncountable applications have motivated significant research efforts. This paper presents an analysis of the state of the art in this field. The analyzed contributions were published in most relevant journals and magazines or presented in either specific conferences in the area or more broadly scoped events. [ABSTRACT FROM PUBLISHER]

This paper introduces an improved signal processing technique of zero sequence voltage (ZSV) with the scope of position sensorless commutation of a BLDC motor drive system. Rotor position information is extracted in the proposed technique from ZSV. This signal includes all time intervals where back electromagnetic force (EMF) zero crossings (ZCs) occur, from which the commutation instants are determined. This technique exploits maximally flat group delay of Bessel low-pass filters for switching noise suppression. This attribute leads to a speed-independent time displacement of ZSV. The fundamental frequency of ZSV is determined through a median-filtering algorithm, which is required for a dynamic rate limiter that eliminates erroneous ZCs. In sequence, a pulse train is generated by the detected ZCs of the emerged signal and properly shifted to determine the correct commutation instants. The proposed technique ensures a wide operational speed range for the drive system. A theoretical analysis of the drive system is presented, considering a BLDC motor with nonideal back-EMF. Experimental results presented in this paper validate the effectiveness and robustness of the proposed position sensorless commutation technique under various operational conditions. [ABSTRACT FROM PUBLISHER]

The reluctance synchronous motor (RSM) is identified to be well suited for the variable-gear (VG) electric vehicle (EV) drive. It is shown in this paper, however, that the RSM drive's position-sensorless capability is limited at zero or very small current magnitudes due to a limited saliency magnitude. In this paper, a novel epoxy–resin-casted rotor with no iron ribs is proposed to increase the saliency of the RSM at zero reference current. This rotor RSM is simulated in finite-element (FE) analysis, built, evaluated, and compared with conventional flux barrier rotor RSMs. The effect of rotor skewing on the position-sensorless control (PSC) capability of the RSM is also evaluated by means of FE analysis and measurements. Other performance aspects are also considered in this paper. It is concluded that, overall, the skewed epoxy–resin-casted rotor RSM drive has no PSC problems in the entire load and speed regions and is well suited for VG EV drives. [ABSTRACT FROM PUBLISHER]

This paper presents a rotor speed observer for induction-machine drives based on a sliding-mode approach and magnetizing current estimation. The back electromotive force (EMF) is calculated from the stator current and the stator voltage signals. The magnetizing currents are obtained from the back EMF. A theorem which gives the rotor speed estimate in the continuous-time domain is formulated using the magnetizing current estimation. The stability analysis is achieved based on the Lyapunov approach. Moreover, the discrete-time approach of the method is discussed, and a theorem for the discrete-time implementation is proposed. The limits that ensure the system stability for the switching gains and for the observer gain are discussed. This paper shows that the limits for the gains of the discrete-time algorithm are different from the limits for the gains of the continuous-time algorithm. Simulation results are presented to validate the theoretical analysis. In addition, experimental results based on a fixed-point digital signal processor (DSP) platform (DSP TMS320F2812) demonstrate the performance of the proposed scheme. [ABSTRACT FROM PUBLISHER]

This work shows a method to quantify rotor eccentricities in synchronous machines by exploiting the unbalance caused in the split-phase currents. The paper first develops a machine model comprehensive of eccentricities and parallel circuits in the stator, by using symmetrical components. Then, the model is used for formal calculation of the unbalanced currents. Finally, the equations are reversed to obtain eccentricity degrees from current measurements. Practical formulas are given for fault assessment, only requiring machine line voltage and synchronous reactance. The method can be applied on load. This paper provides full details of the theory underlying the method. The theory also clarifies some aspects about split-phase currents, not deepened before. It is proven that the air gap flux modulation due to eccentricities, acting through additional 2(p \pm 1)-pole flux waves in 2p-pole machines, stimulates additional currents, which circulate in the stator and turn into 2(p \pm 1)-pole rotating space vectors in the complex domain. Vector trajectories have shape and amplitude dictated by eccentricity type and degree, respectively. This study is limited to 2p-pole machines with p \geq 2. The theory is corroborated by simulations of a practical 1950-kVA generator in this paper. Experimental proofs and simulations of a laboratory 17-kVA machine are provided in a sequel of this paper. [ABSTRACT FROM PUBLISHER]

A novel analysis for a new type of variable reluctance resolvers (VR-Resolvers) with toroidal windings based on the magnetic equivalent circuit (MEC) method is presented in this work. Different cases including various windings configurations as well as different rotor structures are considered in order to investigate the performance of the resolver precisely. The position error of both healthy and eccentric resolvers are studied by a flexible MEC model. The effect of the eccentricity fault on the resolvers with different specifications is also evaluated to analyze the manufacturing tolerance due to the eccentric rotor for several cases. It is notable that the presented MEC provides the opportunity to adjust accuracy and model several structures in both healthy and faulty conditions by just a single model. Finally, the MEC results are confirmed by finite element method and experimental results to show the effectiveness of the proposed model. In general, development of a new VR-Resolver and analyzing its performance under different windings configurations and rotor structures by proposing a modified MEC approach are the paper novelties. [ABSTRACT FROM AUTHOR]

Conventional back-electromotive force (EMF) and flux linkage-based indirect rotor position detection methods have limitations, specifically poor position accuracy and inability to operate at low as well as at high speed. However, practical motor drives require precise operation over a wide speed range, which widens the application areas while increasing reliability compared to direct position sensor-based drives. The method proposed and demonstrated in this paper uses only terminal voltage measurements to estimate the flux linkage increment in six separate sectors of an electrical cycle. This is used to determine the rotor position while avoiding the accumulated position error that is a characteristic of flux linkage-based techniques. This paper also addresses the common problems associated with the practical implementations, such as low-pass filter delay, integrator offset error, and noise sensitivity at low speed. The theoretical explanation of the method has been given in detail and analytical solutions for the flux linkage threshold of both sinusoidal and trapezoidal permanent-magnet (PM) machines is provided, avoiding trial and error tuning commonly utilized in the literature. This paper provides a range of experimental data to verify both the operational robustness and position accuracy of the method. [ABSTRACT FROM PUBLISHER]

AC–DC–AC converter-fed induction motor (IM) drive is mainly realized by back-to-back three-phase converters. However, fault in a single semiconductor switch will make it inoperative. To enable continued controllable operation in case of the faults occurring in the converter, the five-leg converter with a shared leg between the grid and load sides is a possible solution. However, this topology poses an inherent two-objective control problem, because its grid and load sides should be controlled simultaneously. More importantly, the potential increase of the shared-leg current may destroy the converters. In this paper, a new control scheme based on the FCS-MPC combined with intrinsic characteristic of the five-leg converter is proposed for independent control of the rectifier and inverter subsystem with the shared-leg overcurrent constraint. The condition for independent control is analyzed. In order to give a complete evaluation of the proposed control scheme, the conventional pulsewidth modulation (PWM) control scheme is conducted for comparison. Experimental results are provided to validate the effectiveness of the proposed scheme. [ABSTRACT FROM PUBLISHER]

This paper presents a new and simple finite-control set model predictive control strategy to reduce the torque ripple in permanent-magnet synchronous machines (PMSMs). The method is based on minimizing a cost function that considers the flux linkage torque harmonics obtained from a discrete-time model of the machine. The power converter switching state that minimizes this cost function is selected and applied during a whole sampling period. Additionally, it is proposed to mitigate the other source of torque ripple, known as cogging-torque, using a feed-forward signal applied to the torque control loop. A hybrid method that uses the output information from an observer and look-up table is presented to obtain a good cogging-torque estimation and thus an accurate mitigation of this disturbance torque at low rotational speed. Experimental results demonstrate the good performance of the torque ripple compensation methods presented in this paper. [ABSTRACT FROM PUBLISHER]

This paper deals with a specific explicit design of Generalized Predictive Control (GPC) for speed and position of three-phase Permanent Magnet Synchronous Motors (PMSM). Predictive algorithms are designed with single and double integrations with respect to step and ramp reference signals. Needful field weakening and current limitation are solved by specific procedures based on a local indirect tuning/amplification of the relevant GPC parameters. The proposed solution due to low computational demands is suitable for real applications. Designed algorithms and procedures are demonstrated by figures and oscillogram screenshots of representative variables measured on the 10.7 kW PMSM drive. [ABSTRACT FROM PUBLISHER]

Permanent magnet machines are not free from the interaction between magnets and the stator and rotor slots, which causes an undesired disturbing torque. Such cogging or detent torque is especially larger with salient pole machines, as it is the case of the permanent magnet hybrid stepper machines (PMHSM). Depending on the application requirements, these torque perturbations can be unacceptable and the application of solutions that minimizes the cogging torque effects are mandatory. This paper analyzes the minimization of the cogging torque using resonant controllers. More specifically, this paper details the analysis and design of a speed-adaptive resonant controller, which is not only directly designed in the Z-domain but also considers the current (or torque) inner-loop delay. Pole-zero placement and the disturbance-rejection-frequency response are attained in the design of the speed and position speed-adaptive controllers. Experimental results with two off-the-shelf PMHSMs demonstrate the superior performance of the proposal in both speed and position closed-loop applications for tracking, as well as in disturbance (load impact) rejection tests and against inertia variations. A comparison with a conventional PI is carried out from the design stage to experimental results and the improvement of the proposal is numerically quantified. [ABSTRACT FROM AUTHOR]

This paper presents a novel sensorless startup strategy for a 315-kW high-speed magnetic suspension brushless dc (BLDC) motor with small inductance and nonideal back electromotive force (EMF). Two key strategies on the sensorless startup strategy of the BLDC motor are presented: First, small current startup strategy for the high-speed BLDC motor with small inductance; and second, self-adaption control strategy to compensate the commutation error for the BLDC motor with nonideal back EMF in the startup stage. A hybrid pulsewidth modulation strategy based on the load torque is proposed to limit the startup current. An optimal motor startup curve based on the system parameters is presented, and a self-adaption control strategy is proposed to solve the synchronous switching problem. The effectiveness and feasibility of the proposed method is verified by a series of experiments on the 315 kW, 20 000 r/min magnetic suspension blower platform. [ABSTRACT FROM AUTHOR]

This paper presents the experimental results from a transverse flux generator with a modified structure. The new transverse flux generator enjoys a coreless rotor leading to a reduction in manufacturing complexity, as well as a decrease in the mass of the rotor, which in turn results in a better active power density. On the other hand, the number of permanent magnets used in the proposed machine is half of that utilized in a conventional transverse flux generator, which reduces the construction cost, especially in large-scale transverse flux generators. Moreover, in the proposed machine, the leakage flux originating from the inactive magnets would considerably be less than that in conventional machines. Besides, this paper demonstrates an analytical model based on the magnetic equivalent circuit for calculation of the proposed generator parameters. Finally, a transverse flux generator is prototyped and tested. [ABSTRACT FROM AUTHOR]

This paper presents a simple but effective overmodulation scheme for direct torque controlled reluctance synchronous motor (RSM) incorporating field-weakening (FW) operation. To overcome the problems of high torque ripples and variable switching frequency experienced by conventional direct torque control (DTC), constant-switching-frequency-based torque regulator is employed. By combining the proposed overmodulation scheme with this torque regulator, the dynamic torque response and constant power speed range of RSM drives are improved. Simultaneously, low torque ripples are obtained. Furthermore, an adaptive activation algorithm is proposed to activate overmodulation only when high torque output is demanded. This algorithm also contributes to ensure the stability of drives with overmodulation through effective flux regulation, which is essential for FW operations. The validity of the proposed method is verified by experimental results supplemented in this paper. [ABSTRACT FROM AUTHOR]

This paper proposes a new position sensorless method for a direct torque control system using the inductance inflection point of a switched reluctance motor (SRM). The SRM essentially requires knowledge of the rotor position in the torque control system; this is because it generates torque by exciting the stator windings according to the rotor position. This rotor position information is an important factor used to obtain phase commutation point and to calculate instantaneous torque. Various rotor position detection methods have been used, but most of the methods increase the construction cost by requiring additional hardware and use many parameters for high-order analysis modeling, causing problems such as increasing the number of calculations. Therefore, in this paper, we propose a method using the inductance inflection point to solve these problems. It is possible to estimate the position of the rotor by detecting where the inductance inflection point occurs due to the rotor and stator overlapping with each other, and the phase commutation point and instantaneous torque can be calculated. The calculated instantaneous torque is used for direct torque control and torque ripple reduction through the torque-sharing function. The proposed method is verified through simulation and experiments. [ABSTRACT FROM AUTHOR]

Model predictive control (MPC) is emerging as a powerful control method for the high performance control of permanent magnet synchronous motor (PMSM) drives due to its merits of simple principle, quick response, and flexibility to handle multiple variables and constraints. However, conventional MPC applies only one voltage vector during one control period to minimize the cost function, which produces relatively high steady-state ripples and high computational burden due to the enumeration-based predictions. Introducing duty cycle control into MPC can improve its steady-state performance, but the control complexity is further increased. This paper proposes a generalized multiple-vector-based MPC for PMSM drives, which unifies the prior MPC methods in one frame with much lower complexity and computational burden by eliminating the enumeration-based predictions and complex calculations in conventional MPC methods. This is achieved by reconstructing the three-phase duties obtained from the classical deadbeat control with modulator, which also reveals the inherent relationship between deadbeat control and the proposed MPC methods. The presented experimental results confirm the effectiveness of the proposed method. [ABSTRACT FROM AUTHOR]

In this paper, the model predictive current control is introduced in the semicontrolled open-winding permanent magnet synchronous motor (OW-PMSM) generation system with a common dc bus to suppress the zero-sequence current for the first time. Particularly, the basic voltage vectors of the semicontrolled OW-PMSM, which are synthesized by the three-phase full-controlled converter and the three-phase uncontrollable diode bridge, is analyzed and their influences on the zero-sequence current are investigated for the first time in this paper. Then the current-error-based cost function that includes dq-axis current error and zero-sequence current error is designed to evaluate all the voltage vectors. Moreover, to further improve the steady-state control performance of the whole generation system, a zero-sequence current suppression method based on the uncontrollable side voltage vector adjustment, which has the advantage of low computation burden, is developed. In this method, two voltage vectors of the controllable converter are applied during one control period. Based on the distribution character of the basic voltage vector in the semicontrollable OW-PMSM generation system, the first voltage vector is selected according to the three-phase current direction to adjust equivalent vector of the uncontrollable diode bridge, whereas for the second voltage vector, the selection method based deadbeat voltage vector sector is designed to reduce the range of the candidate voltage vector. In addition, the vector durations are also computed. Finally, simulation and experiment are carried out to validate the proposed control approaches. [ABSTRACT FROM PUBLISHER]

This paper presents an improved saliency-based position sensorless drive of an interior permanent-magnet synchronous machine (IPMSM) with a single current sensor, used for low cost applications. The phase current, reconstructed from a dc-link current, shows a reconstruction error resulted from the difference of the sampling point from that of a full current sensor drive. This reconstruction error results in degradation of the overall sensorless control performance. In this paper, we analyze the impact of the reconstruction error depending on the injection frequency for a high frequency voltage signal injection sensorless control. Based on this analysis, we propose an improved position sensorless drive that employs a new current reconstruction method. In order to minimize the reconstruction error, the proposed current reconstruction method predicts the dq-axis currents with the same sampling point as a full current sensor drive. Several experimental results are provided to verify the analysis of the reconstruction error and the proposed method's improved sensorless control performances. [ABSTRACT FROM PUBLISHER]

In this paper, the use of conical induction machines is proposed for an in-wheel traction application. Such machines offer a rotational movement combined with a translational motion of the rotor. The horizontal movement is essential when active engagement and disengagement of the motor from the wheel without any extra mechanical component is required. This paper first investigates the basic concepts of how the conical machine functions and then proposes a mission strategy for a relevant traction application. A detailed description of the full scheme is given. In order to achieve the required performance, an innovative control method for both degrees of freedom of the machine (i.e., torque production and axial movement) is proposed and validated against a small-scale demonstrator of the whole system. [ABSTRACT FROM PUBLISHER]

This paper is about the mechanical design and analysis of a yokeless and segmented armature axial flux permanent-magnet (PM) synchronous machine, which consists of two external rotors and an inner stator. Although this new electrical machine has many advantages such as high torque density, shorter axial length, and high efficiency, its mechanical construction is yet challenging. This is mostly due to the high axial force between the stator and the two rotors, which can be further increased by the inevitable manufacturing and assembly tolerances. Based on the determined geometric dimensions of the electromagnetically relevant components, a reliable mechanical construction is developed in this paper. Subsequently, stress, deformation, thermal, and modal analyses are performed based on finite-element method (FEM). Finally, the first prototype is successfully manufactured and measured. It can be concluded that the proposed construction is reliable and the measured data match well with the results of the electromagnetic analysis. [ABSTRACT FROM AUTHOR]

This paper proposes an online parameter estimation method based on a discrete-time dynamic model for the interior permanent-magnet synchronous motors (IPMSMs). The proposed estimation technique, which takes advantage of the difference in dynamics of motor parameters, consists of two affine projection algorithms. The first one is designed to accurately estimate the stator inductances, whereas the second one is designed to precisely estimate the stator resistance, rotor flux linkage, and load torque. In this paper, the adaptive decoupling proportional–integral (PI) controllers with the maximum torque per ampere operation, which utilize the previously identified parameters in real time, are chosen to verify the effectiveness of the proposed parameter estimation scheme. The simulation results via MATLAB/Simulink and the experimental results via a prototype IPMSM drive system with a TI TMS320F28335 DSP are presented under various conditions. A comparative study with the conventional decoupling PI control method is carried out to demonstrate the better performances (i.e., faster dynamic response, less steady-state error, more robustness, etc.) of the adaptive decoupling PI control scheme based on the proposed online parameter estimation technique. [ABSTRACT FROM PUBLISHER]

Alternating-current motor drive systems consume the majority of global electricity, but most of them are still not efficient enough. This paper proposes a complete solution to the efficiency enhancement of general induction motor (IM) drive systems with the least cost and a high reliability. On the motor side, the squirrel-cage rotors of IMs are replaced with optimally designed interior permanent-magnet (PM) rotors without damping windings; meanwhile, other assemblies remained unchanged. Stators with both wye- and delta-connected windings are investigated, and super premium efficiency (IE4) is achieved on all the remanufactured motors in this paper. On the drive side, the maximum efficiency per ampere algorithm is realized based on the position-sensorless control to better exert the motor efficiency and reduce the system cost. For applications where an original IM is used under a grid drive, this paper safely switches the remanufactured interior PM synchronous motors from an inverter to the grid drive. A total of seven prototypes with different rated powers and velocities are remanufactured, and various experiments are provided as the verifications of the effectiveness and practicability of the proposed solution. [ABSTRACT FROM PUBLISHER]

High-speed permanent-magnet synchronous machines (HS PMSMs) are a popular topology among modern electrical machines. Suitable applications for such machines are low-power vacuum pumps, compressors, and chillers. This paper describes a systematic design methodology for an HS PMSM using two case studies. The design process for such high-speed (HS) machines is multidisciplinary and highly iterative due to the complex interaction of the many design variables involved. Consequently, no single optimum solution exists, and multiple possible solutions can meet the customer requirements. Practical solutions should be within acceptable thermal limits, should be energy-efficient, and should be rigid enough to withstand the forces exerted during operation. The proposed design flow is divided into steps that are presented in this paper in the form of a flowchart with emphasis on mechanical aspects. Each step represents a task for a thermal, mechanical, or electrical engineer. The features of each step and the prerequisites for moving to the next step are discussed. The described methodology was implemented in the design of two HS PMSMs. The output performance results of the design flow are compared with measured results of the prototypes. The design process described in this paper provides a straightforward procedure for the multidisciplinary design of HS permanent magnet electrical machines. [ABSTRACT FROM PUBLISHER]

This paper deals with a shaft-line-embedded multiphase electrical machine to be connected to the high-pressure shaft of an open-rotor jet engine. An asymmetrical six-phase induction machine (IM) is proposed for this application. The main focus of this paper is on the control of the six-phase IM, to verify its overload capabilities and postfault operations. The implemented control uses a direct-flux vector control scheme based on a double-stator approach, where each three-phase winding set is independently controlled. This way, the fault-tolerant behavior of the drive system is enhanced. Complete details of the adopted flux observer are included; torque and speed control loops are implemented in a dedicated multiple three-phase drive, and a scaled prototype (10 kW, 6000 r/min) has been tested. The overload capability has been verified both in generation and motoring mode, for different speeds and torque up to 150% of the rated one. Finally, the transitions between healthy and faulty modes are reported for open phases and encoder faults. The obtained results demonstrate the feasibility of the proposed drive solutions. [ABSTRACT FROM AUTHOR]

Slotted axial-flux machines have excellent power and torque densities. However, it is difficult to reduce their cogging torque due to the complexity associated with implementing classical techniques. In this paper, slot-opening widths and tooth profiles will be shown to be significant in mitigating cogging torque in these machines. In particular, varying the slot opening reduced it by 52%, whereas a parallel-tooth (rectangular) profile lowered it by 24%, when compared with a conventional trapezoidal-tooth profile. An analytical quasi-3-D analysis was formulated and used to analyze and determine cogging torque. It was validated numerically and experimentally. Its versatility is in its ability to analyze different shapes of poles and slot openings, which can be extended to model air-gap nonuniformity. This paper also presents cogging torque minimization techniques that maintain the ease of manufacture of the parallel-tooth stator. Experimental results showed 73% and 48% reduction in cogging torque, which are achieved by the use of alternating pole arcs and skewed poles. [ABSTRACT FROM PUBLISHER]

This paper addresses the application of rotor speed signal for the detection and diagnosis of ball bearing faults in rotating electrical machines. Many existing techniques for bearing fault diagnosis (BFD) rely on vibration signals or current signals. However, vibration- or current-based BFD techniques suffer from various challenges that must be addressed. As an alternative, this paper takes the initial step of investigating the efficiency of rotor speed monitoring for BFD. The bearing failure modes are reviewed and their effects on the rotor speed signal are described. Based on this analysis, a novel BFD technique, the rotor speed-based BFD (RSB-BFD) method under variable speed and constant load conditions, is proposed to provide a benefit in terms of cost and simplicity. The proposed RSB-BFD method exploits the absolute value-based principal component analysis (PCA), which improves the performance of classical PCA by using the absolute value of weights and the sum square error. The performance and effectiveness of the RSB-BFD method is demonstrated using an experimental setup with a set of realistic bearing faults in the outer race, inner race, and balls. [ABSTRACT FROM PUBLISHER]

This paper analyzes the angle estimation errors for signal injection based sensorless control with an analog bandpass filter (BPF). The analog BPF has been used to reduce the level of the injection voltage. However, the frequency components of the current signal that have passed through the analog BPF have different phase delays. In addition, the injection voltage at the carrier frequency is distorted by the pulsewidth modulation. Because of these reasons, the angle estimation error includes the alternation at three or six times the rotating frequency and dc offset. The pattern of the angle estimation error depends on the quality factor of the analog BPF. In this paper, each cause of the angle estimation errors is studied and the experimental results verify these analyses. In addition, the filter design guide to reduce the angle estimation error is outlined. [ABSTRACT FROM PUBLISHER]

Grid voltage swell causes a transient dc flux component on doubly fed induction generator (DFIG) stator winding even stronger than grid voltage dip, resulting in a much more serious stator, rotor current, and torque oscillation. This paper analyzes the dynamic behavior of DFIG during grid voltage swell. Based on the analysis results, the virtual resistance control strategy manages best to suppress the rotor current and torque oscillation but prolongs the transient duration, resulting in a higher rotor voltage. Thus, this paper proposed a virtual impedance control strategy to enhance the high-voltage ride-through capability of DFIG. In order to improve the dynamic performance, the optimization algorithm of virtual impedance is proposed in the paper. The effectiveness of the proposed control strategy was verified by simulation and experimental results. [ABSTRACT FROM PUBLISHER]