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This paper is focused on cobalt valorization from the cathode material of spent lithium-ion batteries (LIBs) by using leaching and electrochemical deposition methods. During the leaching experiments, the degrees of cathode material dissolution in H2SO4-N2 and H2SO4-O2 systems were compared. Maximal degrees of cobalt extraction were 40 % in the former and 47 % in the latter system under following experimental conditions: H2SO4 concentration of 2 mol dm-3, nitrogen/oxygen volumetric flow of 2 L min-1, solid phase concentration of 33 g L-1, and temperature of 85°C. The rate of cobalt extraction from the cathode material in both investigated systems was the most favorable in the first 15 min, after which there was a sudden decrease in the reaction rate. Cobalt from the leaching solution was deposited on a copper substrate by galvanostatic electrochemical deposition with a current efficiency of 84 %. The energy consumption was 5.8 kWh kg-1 of deposited Co. The cyclic voltammetry (CV) method was used to determine the potential of cobalt deposition, as well as side reactions taking place in the system. Scanning electron microscopy with energy dispersive spectrometry has shown that during the process of electrochemical deposition agglomeration of cobalt particles occurred (in the shape of cauliflower), while the metal was deposited in its elemental state, which was also confirmed by the results of X-ray diffraction analysis.

Dust from an electric arc furnace is formed as the main by-product of the steel production process from the secondary iron-based raw materials. This dust has significant contents of Zn and Fe, as well as Pb, Cd, Ca, Mg, Cr, Mn, Si, Ni, Cu, F, Cl and other elements and is considered hazardous industrial solid waste since it contains heavy metals. In order to protect the environment and public health from the negative impact of this type of hazardous waste, it is necessary, even mandatory, to carry out its treatment in accordance with the legislation of the country where it is located. Before applying any treatment of the electric arc furnace (EAF) dust, it is necessary to perform its detailed characterization. In this paper, the following characterization of EAF dust originating in the Republic of Serbia was performed: physical-mechanical and chemical characterization, determination of granulometric composition, and mineralogical characterization. Also, the EAF dust impact on the environment and human health was assessed (Leachability and Toxicity Characteristic Leaching Procedure (TCLP) tests). The results have shown that the Zn content is in the range 32 to 35 % and that the main mineralogical phases of the dust are zincite, franklinite, magnetite, and magnesioferrite. Granulometric analysis has shown that 80 % of the sample consists of particles less than 26 µm in size. According to the leaching test results, the EAF dust is characterized as a hazardous waste due to the increased chloride content, while the TCLP test indicated dust toxicity due to the increased contents of Zn, Cd, and Pb.

Development of lithium-ion batteries (LIBs) during the latest decades resulted in improved performances of the new integrated cathode materials and in their wide applications. This rapid expansion of new materials led to the intensive replacement of the old-fashioned, traditional materials and increased a simultaneous accumulation of both kinds of materials at extremely hazardous electronic waste sites, which additionally increased an urgent need for their recycling. Most importantly, in this way, spent LIBs may further serve as a significant source of valuable metals such as Li and cobalt. However, one of the key problems in LIBs recycling is the absence of a precise battery classification/sorting based on the chemical composition of the used cathode material. In this paper, characterization of the cathode material was performed regarding chemical composition of 40 samples of spent LIBs using inductively coupled plasma - optical emission spectrometry and X-ray diffraction. Preparation of the samples, (pretreatment) included: discharging, dismantling, separation of the main components (cathode, anode and the separator), and detachment of the cathode material from the aluminium foil. The obtained results showed that, in the investigated commercially available LIBs, lithium cobalt oxide was the most frequently used (cathode) material. [Projects of the Serbian Ministry of Education, Science and Technological Development, Grant no. OI172031, Grant no. III46010, and Grant no. TR34024]