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Abstract: We measured various operational parameters of a 200-MWe, wall-fired, lignite utility boiler under various outer secondary air vane angles. The parameters measured were gas temperature, gas species concentrations, char burnout, and component release rates (C, H and N). Cold air experiments of a single burner were conducted in the laboratory. A double swirl flow pulverized-coal burner has a single ring recirculation zone that forms in the secondary air region in the burner. By decreasing vane angles, maximum values of radial velocity, tangential velocity and turbulence intensity all increase. Moreover, swirl intensity of air flow and recirculation zone size increase. Concomitantly, in the central region of the burner, decreasing the vane angles of outer secondary air increases gas temperatures, CO concentrations, char burnout and component release rates of C, H, and N, while O2 and NO x concentrations decrease, and an early ignition of pulverized-coal occurs. Meanwhile, in the secondary air region of the burner, conditions are similar except that NO x mean concentrations are reversed showing instead an increase. In the side wall region, gas temperatures increase, O2 and NO x concentrations decrease, but CO concentrations vary only slightly. [Copyright &y& Elsevier]

Abstract: Industrial experiments were performed with a 300-MWe full-scale down-fired boiler. New data is reported for (i) gas temperature distributions within the primary air and coal mixture flows, (ii) gas compositions, such as O2, CO, CO2 and NO x , and (iii) gas temperatures within the near-wall region. The data complements previously-obtained data from the same utility boiler before being modified by declination of the F-tier secondary air. By directing secondary air under the arches, the region where the primary air and pulverized coal mixture is ignited is brought forward within the boiler. Gas temperatures rose in the fuel-burning zone and fell in the fuel-burnout zone. As a result the quantity of unburned carbon in fly ash and the gas temperature at the furnace outlet were both lowered. [Copyright &y& Elsevier]

Abstract: Industrial experiments were performed on a down-fired pulverized-coal 300MWe utility boiler with swirl burners. Gas temperature, concentrations of gas components (O2, CO, CO2 and NO x ) in the burning region and carbon content in the fly ash were measured with outer secondary-air vane angles of 25°, 32.5° and 50°. Results indicate that with increasing vane angle, NO x emission and boiler efficiency decrease. Overall evaluation boiler efficiency and NO x emission, the vane angle of 32.5° is optimum. Using an IFA300 constant-temperature anemometer system, cold air experiments on a quarter-scaled burner model were also carried out to investigate the influence of various outer secondary-air vane angles on the flow characteristics in the burner nozzle region. No central recirculation zone appeared for vane angles of 25° and 32.5°. Most of the pulverized-coal was ignited in the external recirculation zone. For vane angles of 45° and 55°, a central recirculation zone could be observed, and air flow rigidity and axial velocities decreased rapidly. [Copyright &y& Elsevier]