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[Display omitted] • Coke formation during bio-oil pyrolysis was inhibited via Ni/Al 2 O 3 mixing. • Influence of Ni/Al 2 O 3 mixing on aromatic structures of products was investigated. • Interaction among AF, LDO and Ni/Al 2 O 3 during bio-oil pyrolysis was revealed. • Mechanism for bio-oil pyrolysis with Ni/Al 2 O 3 mixing was proposed. Bio-oil can be converted to chemicals, carbon material, or syngas by various thermochemical processes which are always preceded with the pyrolysis step. In bio-oil pyrolysis, coke formation is almost inevitable, causing difficulties for further processing. In this study, bio-oil was mixed with Ni/Al 2 O 3 before it was fed for pyrolysis. Interesting results were observed whereby the effect of Ni/Al 2 O 3 mixing on coke formation shifted from promoting to inhibiting with increasing pyrolysis temperature. When the temperature was higher than 700 °C, contrary to the cases without mixing, the apparent decreases in coke yield were observed (e.g., the coke yield decreased by 10% at 800 °C). Comparative studies on bio-oil and its lignin-derived oligomer fraction indicated that the catalytic cracking of small molecules could enhance the formation of hydrogen radicals, which promoted thermal decomposition of lignin-derived oligomers, thus inhibiting coke formation via polymerization. [ABSTRACT FROM AUTHOR]

This study investigated the interaction of nickel species with alumina versus calcination temperature and nickel loading. A total of 22 Ni/Al 2 O 3 catalysts, calcined at the temperature from 500 to 1000 °C at a 50 °C increment, were employed for the study. High calcination temperature led to the formation of nickel–alumina spinel via the solid phase reaction, which shifted the reduction temperature to higher ranges. The catalyst, however, still achieved good activity after full reduction of the nickel–alumina spinel. Nevertheless, the high calcination temperature led to the collapse of the small pores and the formation of the big one, resulting in the significant decrease of specific surface area. At higher nickel loadings, more nickel species weakly interacted with alumina formed as the reactive center of alumina was saturated. With the increase of nickel loading, the catalytic activities were not varied much but the catalytic stability and the resistivity towards coking enhanced. The coke produced over the catalyst at low nickel loading tended to be amorphous, while the coke produced at the high nickel loading was more fibrous. Furthermore, the coke produced at the low loading contained more small aromatic rings and more oxygen-containing functional groups. The higher nickel loading possibly promoted the catalytic cracking reactions to form more catalytic coke while the low nickel loading probably favored the polymerization reactions to form the polymeric coke. In addition, the calcination at the higher temperature could enhance the stability of the catalysts, which might be related to the enlarged pore sizes. [ABSTRACT FROM AUTHOR]