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Abstract  This paper presents an infrared image processing procedure that was developed to study calorific effects accompanying material fatigue. This method enables us to separately estimate patterns of thermoelastic and dissipative sources. Heat sources were estimated on the basis of partial derivative operators present in a local form of the heat equation by using a set of approximation functions that locally fits the temperature field and takes the spectral properties of the sought sources into account. Numerical examples were used to check the validity of the method and to highlight its capabilities along with its limits. The paper concludes with examples of thermal image processing extracted from fatigue tests performed on a dual-phase steel. The coupling sources were compared to the theoretical predictions induced by a basic thermoelastic model, while the heterogeneous character of the fatigue development was highlighted in terms of dissipation sources. [ABSTRACT FROM AUTHOR]

This paper presents the results of new microtensile tests conducted to investigate the mechanical properties of submicron-thick freestanding copper films. The method, used in this study, allows the observation of materials response under uniaxial tensile loads with measurements of stress at strain rates up to 5.5 × 10−4/s. It also facilitates tension–tension fatigue experiments under a variety of mean stress conditions at cyclic loading frequencies to 20 Hz. The sample processes involve fabrication of a supporting frame with springs and alignment beams all made of electroplated nickel. Electroplating took place on top of a previously deposited sample rather than creating a structure by subtractive fabrication. Tensile sample loading is applied using a piezoelectric actuator. Load was measured using a capacitance gap sensor with a novel mechanical coupling to the sample. Tension–tension fatigue experiments were carried out with feedback to give load control. Fatigue tests were conducted on sputter-deposited 500 and 900 nm copper films with grain sizes ∼50 nm. Fatigue life reached 105 cycles at low mean load, which decreased with an increase in the mean load. The results indicate decreasing plasticity with increasing mean load. [ABSTRACT FROM AUTHOR]

Abstract  Dynamic failure events such as armor penetration and explosive fragmentation are too complex to be treated by classical single-crack continuum fracture mechanics. In such cases deformation and fracture result from multiple cracks, voids, and shear bands acting simultaneously and influencing one another’s evolution. An alternative “meso” fracture mechanics is needed that treats microfailure activity while permitting fast and inexpensive predictive computations. This paper discusses the approach and experiments that elucidate and quantify failure physics on the micron level. “Rosetta Stone” experiments that isolate a damage mode, produce statistical distributions of damage features, and “freeze in” damage at various stages of development are described and illustrated. The observations and data lead to equations describing nucleation and growth of cracks, voids, and shear bands. The resulting mesomechanical material failure models link the microworld with the macroworld and can be used in continuum hydrocodes for fast, efficient simulations of dynamic fracture scenarios. [ABSTRACT FROM AUTHOR]

The strength of materials at high strain levels has been determined using the so-called Continuous-Bending-under-Tension (CBT) test. This is a modified tensile test where the specimen is subjected to repetitive bending at the same time. This test enables to create high levels of uniform strain. A wide variety of materials has been tested this way. The strength of the material after CBT testing has been measured in different ways: by secondary tensile tests, by interrupted CBT tests, and directly from the fracture in the CBT test. All methods yield similar results: the strength is largely unaffected by the cyclic pre-deformation and mainly depends on the overall increase in length. Only for multi-phase materials the strength shows a minor influence of CBT test conditions. The hardening follows the extrapolated hardening observed in a conventional tensile test, except for brass. This test method can potentially be used for measuring hardening curves at high strain levels. [ABSTRACT FROM AUTHOR]

A new microscale uniaxial tension experimental method was developed to investigate the strain rate dependent mechanical behavior of freestanding metallic thin films for MEMS. The method allows for highly repeatable mechanical testing of thin films for over eight orders of magnitude of strain rate. Its repeatability stems from the direct and full-field displacement measurements obtained from optical images with at least 25 nm displacement resolution. The method is demonstrated with micron-scale, 400-nm thick, freestanding nanocrystalline Pt specimens, with 25 nm grain size. The experiments were conducted in situ under an optical microscope, equipped with a digital high-speed camera, in the nominal strain rate range 10−6–101 s−1. Full field displacements were computed by digital image correlation using a random speckle pattern generated onto the freestanding specimens. The elastic modulus of Pt, E = 182 ± 8 GPa, derived from uniaxial stress vs. strain curves, was independent of strain rate, while its Poisson’s ratio was v = 0.41 ± 0.01. Although the nanocrystalline Pt films had the elastic properties of bulk Pt, their inelastic property values were much higher than bulk and were rate-sensitive over the range of loading rates. For example, the elastic limit increased by more than 110% with increasing strain rate, and was 2–5 times higher than bulk Pt reaching 1.37 GPa at 101 s−1. [ABSTRACT FROM AUTHOR]

Abstract  Three fixtures for conducting laboratory fretting fatigue tests are described and their respective testing methods and the results of the analysis are compared. Each of these fixtures has been used to investigate the effects of various parameters of interest in fretting fatigue. These fixtures include a unique apparatus in which all load applied to the specimen is transferred to the fretting pads, an apparatus similar to many found in the literature where partial load transfer occurs across the pads, and a simplified dovetail fixture in which the clamping load, P, and the shear load, Q, are varied in phase. Select test conditions from prior experiments performed on identical material and resulting in similar lives ranging from one to ten million cycles from these fixtures are identified. The various testing conditions were used to compute the unique stress field for each case. The resulting contact stresses were used to calculate crack initiation based criteria, and to calculate stress intensity factors. The three fixtures were shown to be able to accommodate a range of loads, fretting pad contours, and specimen geometries that produced a variety of stress fields. A crack-initiation-based criterion was shown to predict the failure lives of thinner specimens accurately. The stress intensity factor calculations showed the possibility of a crack arresting for a stress field that decays rapidly and the possibility of a local minimum for K as a function of depth. The fixtures are shown to be complementary in generating data for development of robust fretting fatigue models that use these criteria. [ABSTRACT FROM AUTHOR]

Abstract  In a dynamic experiment to obtain the high-rate stress–strain response of a ductile specimen, it takes a finite amount of time for the strain rate in the specimen to increase from zero to a desired level. The strain in the specimen accumulates during this strain-rate ramping time. If the desired strain rate is high, the specimen may yield before the desired rate is attained. In this case, the strain rates at yielding and early plastic flow are lower than the desired value, leading to inaccurate determination of the yield strength. Through experimentation and analysis, we examined the validity and accuracy of the flow stresses for ductile materials in a split Hopkinson pressure (SHPB) bar experiment. The upper strain-rate limit for determining the dynamic yield strength of ductile materials with a SHPB is identified. [ABSTRACT FROM AUTHOR]