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• A mechanism based multiaxial thermo-mechanical fatigue damage model is proposed. • The value of the scatter band of life prediction result is less than ± 2. • The mean relative error between predicted and experimental strain amplitudes is 6.54%. In this paper, a life prediction method based on damage mechanism for titanium alloy TC4 under multiaxial thermo-mechanical fatigue loading is proposed. Temperature and time dependent influence factors are proposed and introduced into the strain amplitude-life curve method to consider the temperature and time dependence of damage, respectively. The increase in fatigue and oxidation damages caused by tensile mean stress and non-proportional additional hardening is expressed by the mean stress in Macaulay brackets and by using a multiaxial damage parameter, respectively. A fast cracking influence factor is proposed to consider the influence of fast cracking of materials caused by the combined action of high temperature, tensile stress and shear stress on damage behavior. The material constants are identified by test data under uniaxial and proportional loadings, and are further used for prediction under non-proportional loading. The failure life results of uniaxial isothermal fatigue tests with and without dwell time, uniaxial and multiaxial thermo-mechanical fatigue tests are used to verify the proposed method. The value of the scatter band of life prediction result is less than ± 2, as well as the maximum and mean relative errors between predicted and experimental strain amplitudes are 18.49% and 6.54%, respectively. [ABSTRACT FROM AUTHOR]

• Online fatigue-oxidation-creep damage evaluation is implemented. • Influence of temperature on the damage accumulation is considered. • Effect of non-proportional additional hardening on all damages is considered. • Changed oxidation damage is quantitatively calculated. A real-time multiaxial thermo-mechanical damage evaluation method was proposed under variable amplitude loading. In order to achieve real-time damage evaluation, a real-time multiaxial cycle counting method that can take into account temperature loading history was proposed. The proposed multiaxial cycle counting method can obtain the reversals one by one in order with the reading of the load-time history data, which can realize the damage calculation immediately as a single reversal is counted out. At the same time, to consider the effect of temperature loading on the damage accumulation, an equivalent temperature was determined for the time period of the counted reversal. A fatigue-oxidation-creep damage model that can consider the influence of the non-proportional additional hardening on the fatigue, oxidation and creep damages was used to predict the lives in cases of isothermal axial-torsional fatigue, uniaxial thermo-mechanical fatigue and axial-torsional thermo-mechanical fatigue under constant and variable amplitude loadings. The results showed that the prediction errors were within a factor of 2. [ABSTRACT FROM AUTHOR]

• A modified incremental multiaxial Neuber notch correction method considering temperature change was proposed. • The proposed approximate calculation method can accurately and quickly obtain the notch-root local stress-strain history. • A fast life prediction method is developed under variable amplitude multiaxial thermo-mechanical loading. The modified incremental multiaxial Neuber rule by considering the temperature change was firstly proposed, which combined with the Chaboche viscoplastic constitutive model to approximately compute the notch local stress and strain under multiaxial thermo-mechanical loading. Based on the proposed method, a life prediction method that can take into account fatigue, oxidation, and creep damage was developed, which can quickly predict notch fatigue failure lifetime under variable amplitude multiaxial thermo-mechanical loading. The proposed method was verified by the coupled thermal-structural nonlinear FEA and the experimental life results for the tenon joint structure specimens under eight thermo-mechanical loading paths. The comparison of computed and analyzed stress-strain history showed that a good agreement can be obtained. Comparing with experimental life data, all predicted lives fall in a 2-factor scatter band. [ABSTRACT FROM AUTHOR]

• Positive correlation between individual modulus and fatigue strength was identified. • Fatigue life model considering individual modulus was proposed. • Fatigue life prediction method under variable amplitude loading was proposed. Needled C/SiC composites are widely used in the aerospace field, making the evaluation of fatigue damage critically important. A fatigue damage model associated with the individual modulus is proposed. Compared to the fatigue damage model by S-N curve, the proposed fatigue damage model can better characterize the fatigue damage behavior of UN-C/SiC composites. By combining the rainflow counting method, the Goodman equation, and the Palmgren-Miner damage accumulation rule, a fatigue life prediction method considering the individual modulus is developed for UN-C/SiC composites under variable amplitude loading. Compared with the experimental life, the predicted fatigue life shows a good result. [ABSTRACT FROM AUTHOR]