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The current research proposed the work on the consumption of waste cooking oil (WCO) as a valuable resource for the production of biodiesel. This study focuses on maximizing output yield by employing composite heterogeneous catalysts, namely calcinated calcium oxide with aluminum oxide (CaO/Al2O3) and calcium oxide with titanium oxide (CaO/TiO2). The calcination process was adopted for the catalysts at 600°C for 5 h to improve catalytic activities and to increase surface area. XRD and TGA were implemented to analyze the crystal structure and thermal stability of these heterogeneous catalysts. Experimentation was planned by implementing the response surface methodology (RSM) approach in combination with the BoxBehnken design. The optimum yield of fatty acid methyl esters (FAMEs) was experimentally observed at 96.56%, using CaO/Al2O3 at methanol to oil (m/o) molar ratio of 11.9:1, 3.19% catalyst loading, 53.79°C and 76.86 minutes (min). The maximum experimental yield with CaO/TiO2 was observed at 98.15% with the optimized operating conditions of independent process variables viz. m/o molar ratio 11:99, 2.53 wt.% catalyst loading and 68.14 min at 59.79°C. The research recommends the potential use of WCO and both the heterogeneous catalysts for optimal biodiesel yield; however, CaO/TiO2 exhibits superior performance over CaO/Al2O3, which is also confirmed by the XRD and TGA results. [ABSTRACT FROM AUTHOR]

Heterogeneous basic catalysts, namely calcium oxide, are referred to as promising catalysts for biodiesel (FAME, fatty acid methyl esters) production since they can be easily separated from the reaction medium allowing them to operate in a continuous mode. Despite the relatively high catalytic activity of calcium catalysts, they present slower alcoholysis rates than homogeneous conventional catalysts (sodium or potassium methanoate). In order to improve the catalytic activity, CaO-based catalysts, modified with alkali elements (Li, Cs, Sr, and Mg) were prepared. Dopant element contents of 10% and 30%, as weight basis (5–50% molar), were introduced by wet impregnation using aqueous solutions of nitrate salts. The effect of calcination temperature (575°C and 800°C) on both activity and stability was studied. All the prepared catalysts, raw and alkali modified, showed pKa<15.0 when characterized by Hammett indicators in methanolic solution. Such basicity is characteristic of Ca hydroxide, thus indicating that the catalysts surfaces were covered with Ca-OH species. FAME yield, in soybean oil methanolysis, higher than 96% was obtained for the first batch reaction for all the tested catalysts showing that alkali dopants have an almost nihil effect on the catalysts performances. The deactivation tests performed with catalysts without intermediate reactivation showed that calcination temperature plays a major role in stability as it enhances the formation of calcium diglyceroxide. The presence of Ca hydroxide in fresh catalysts appears to be responsible for fast deactivation. The dopant elements prompt the catalysts deactivation. Catalysts calcined at higher temperatures showed slower deactivation, which can be due to the formation of larger particles, thus reducing the contact with the formed glycerin. Alkali dopants enhanced the CaO sintering for the highest calcination temperature. Calcium diglyceroxide formed during the reaction is responsible for deactivating the catalyst, due to leaching, and such effect is prompted by alkali dopants. [ABSTRACT FROM AUTHOR]