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This paper presents an innovative use of waste heat recovered from a cement slag for multigeneration purposes, including power, ammonia, heat, hot water and oxygen production. A novel approach of ammonia production is employed in this study. The proposed system consists of four major subsystems; copper-chlorine (Cu-Cl) cycle, cryogenic Air Separation Unit (ASU), ammonia synthesis reactor and two steam Rankine cycles. The Aspen plus 9.0 version is employed for modeling and simulation of the proposed system. A comparative study is also conducted considering the different CuCl cycle based integrated systems for multigenerational purpose with numerous energy sources. The parametric studies are carried out by varying parameters, namely flow rate, compressor and turbine discharge pressures and ammonia reactor conversion rate. The exergy analysis is comprehensively conducted for each of the system components through exergy balance equations and exergy efficiencies. The overall exergy efficiency of the designed system is found to be 36.1%. Further results are also presented and discussed.

This paper examines the performance and viability of a cement slag waste heat recovery system combined with a thermochemical copper-chlorine cycle for hydrogen production combined with hydrogen compression and a reheat Rankine cycle. The waste heat from the cement slag is recovered as a heat source for high-temperature reactions in the copper-chlorine cycle. The clean hydrogen production from waste heat recovery is examined with respect to both energy and exergy efficiencies. The integrated system is simulated and modeled in Aspen Plus. The multigeneration system utilizes the industrial waste heat and significantly reduces operating costs from the waste heat recovery. The overall energy efficiency of the integrated system is obtained as 32.5% while the corresponding exergy efficiency becomes 31.8%.

A novel multi-generation integrated energy system is presented in this paper, consisting of a gas-steam combined cycle, four-step thermochemical copper-chlorine (Cu Cl) cycle, proton exchange membrane fuel cell (PEMFC) and a reverse osmosis (RO) desalination unit. Effective thermal management of waste heat is recognized as a key objective in the steel industry. Hydrogen, electricity, fresh water and heat are the useful outputs of the integrated system. The produced electricity supplies the electricity load required by the electrolyzer, compressor and pumps while the supplementary electricity is an additional system product. Aspen Plus and Engineering Equation Solver (EES) are used for modeling and simulation of the multi-generation system. The overall hydrogen production rate of the designed system is 51.8 kg/hr and the net power production is 1.7 MW. The overall energy efficiency of the multi-generation system is 63.3% and the exergy efficiency is 58.8%. Further sensitivity studies and outcomes are presented and discussed in this paper.