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Solar air heating devices have been employed in a wide range of industrial and home applications for solar energy conversion and recovery. It is a useful technique for increasing the rate of heat transfer by artificially creating repetitive roughness on the absorbing surface in the form of semicircular ribs. A thermo-hydraulic performance analysis for a fully developed turbulent flow through rib-roughened solar air heater (SAH) is presented in this article by employing computational fluid dynamics. Both 2-dimensional geometrical modeling and numerical solutions were performed in the finite volume package ANSYS FLUENT. The renormalization-group (RNG) k-ε turbulence model was used, as it is suitable for low Reynolds number (Re) turbulent flows. A thermo-hydraulic performance analysis of an SAH was carried out for a ranging Re, 3800–18,000 (6 sets); relative roughness pitch (RRP), 5–25 (12 sets); relative roughness height (RRH), 0.03–0.06 (3 sets); and heat flux, 1000 W/m2. The numerical analysis revealed that with an RRP of 5 and an RRH of 0.06, the roughened duct produces the highest augmentation in average Nur in the order of 2.76 times that of a plain duct at an Re of 18,000. With an RRP = 10 and RRH = 0.06, the roughened duct was found to provide the most optimum thermo-hydraulic performance parameter (THPP). The THPP was determined to have a maximum value of 1.98 when the Re is equal to 15,000. It was found that semi-circular ribs which have a rib pitch = 20 mm and a rib height = 2 mm can be applied in an SAH to enhance heat transfer. [ABSTRACT FROM AUTHOR]

In this paper, the impact of an extended surface on the passage of a microchannel using cylindrical ribs with variable sector angles on heat transfer rate is presented using computer simulation. Extended surfaces in the form of cylindrical ribs of varying sector angles in the passage of microchannel in a staggered manner have been designed. The sidewalls of a new kind of microchannel incorporating five distinct ribs with sector angles ranging from 45° to 80° have been analyzed. Ansys Fluent workbench software has been exploited to simulate this novel design of a microchannel heat sink. A three-dimensional heat transfer and fluid flow model of the microchannel heat sink (MCHS) was developed, and the fluid and solid regions were discretized in very fine meshes. All CFD simulations were performed for Reynolds numbers between 100 and 900. Nusselt numbers are varied in the following ranges: 6.93 to 13.87, 6.93 to 14.38, 6.93 to 17.80, 7.15 to 27.86, and 7.20 to 37.38 at sector angles of 45°, 50°, 60°, 70°, and 80°, respectively. It is concluded that the Nusselt number is strongly influenced by the Reynolds number. At an angle of 80°, the maximum friction factor and pumping power requirements were observed. Additionally, a 45° angle has been proven to be the minimal friction factor and pumping power requirement. It is revealed that the THPP has all values larger higher than 1. At angles of 80° and 45°, the maximum and minimum values of THPP have been discovered, respectively. In addition, thermo-hydraulic performance parameters have been evaluated, which are greater than one for all sector angles. [ABSTRACT FROM AUTHOR]