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This work establishes an analytical model for determining the critical velocity for proppant flowback, and evaluates how proppant flowback affects fracture conductivity for tight reservoirs. The multiphase effects are considered for determining the critical velocity for proppant flowback before and after fracture closure, respectively. The model’s performance is demonstrated by comparing the results against previous models. A finite-element model is built to simulate the proppant flowback process for a hydraulic-fractured well completed in the Ordos Basin. The change in fracture conductivity caused by proppant flowback for several scenarios with varying saturation and net pressure in fractures is further quantitatively assessed. Our results highlight the importance of multiphase effects in determining the critical velocity for proppant flowback at relatively low water saturation in fractures. The critical velocity generally increases with increasing water saturation in fractures and net pressure in fractures. At a flowback velocity higher than the critical value, the loss in fracture conductivity becomes relatively more pronounced at a lower water saturation in fractures and a lower net pressure in fractures. The findings of this work are expected to provide insights into the mechanisms of proppant flowback and flowback drawdown management for field operations in tight reservoirs.

Proppant is one of the key materials for hydraulic fracturing. For special situations, such as middle-deep reservoirs and closure pressures ranging from 40 MPa to 60 MPa, using a single proppant cannot solve the contradiction between performance, which means crushing rate and fracture conductivity, and cost. However, using combined proppants is an economically effective method for hydraulic fracturing of such special reservoirs. Firstly, for different types, particle sizes, and proportions of combined proppants, various contact relationships between proppant particles are considered. The random phenomenon of proppant particle arrangement is described using the Monte Carlo method, and the deterministic phenomenon of proppant particles is processed using an optimization model, achieving computer simulation of the microscopic arrangement of proppant particles. Secondly, a mathematical model for the force analysis of combined proppant particles is established, and an improved singular value decomposition method is used for numerical solution. A computational model for the crushing rate and fracture conductivity of combined proppants is proposed. Thirdly, the numerical calculation results are compared and discussed with the test values, verifying the accuracy of the computational model. Finally, the application of combined proppants is discussed, and a model for optimizing the proportion of combined proppants is proposed. The onsite construction technology is introduced, and the cost and economic benefits of combined proppants are compared with those of all ceramic particles and excessive all-quartz sand. It is proved that combined proppants can balance performance and price, and are an economically effective method for hydraulic fracturing of special reservoirs. The research results can select the optimal proppant material and optimize the combination of different proppant types, which can help achieve cost reduction and efficiency increase in oil and gas development.

Hydraulic fracturing or hydro-frac fluids can impede well production due to the damage caused to the reservoir formation and fracture face, generated from adverse interactions with reservoir rock. Understanding the mechanisms of hydraulic fracturing, optimum treatment designs, and pumping/pressure profiles is critical for hydro-frac success. However, to realize the full potential of fracturing and the mitigation strategies for reservoir and fracture conductivity damage during and after its occurrence, fracturing must be considered during the design phase itself. This article provides a brief overview of hydro-frac techniques, including design, optimization, modeling, commonly used proppants, and fracturing fluid benefits and consequences based on critically reviewed case studies. However, the primary focus of this article is on the potential of fracture conductivity damage and the intrinsic mechanisms in hydraulic fracturing. The article presents updated information on various damage mitigation processes established through laboratory investigation and field implementation. The authors expect that the provided workflow in this article will be helpful to researchers and stimulate engineers to a great extent.

RTA (Rate Transient Analysis) is a valuable method for obtaining reservoir parameters and well performance, but current RTA models hardly consider the MLVF (Multi-Layer Vertical Fractured) well in a layered tight gas reservoir. To capture the production response caused by the fracture with non-uniform length and conductivity, a novel RTA model for an MLVF well in a layered tight reservoir was presented. In this paper, we present a novel tight gas reservoir RTA model, an extended MLVF well with non-uniform fracture length and conductivity to investigate the production decline feature by the combined RTA type curves. After that, the proposed RTA model is verified to ensure calculation accuracy. Sensitivity analysis is conducted on the crucial parameters, including the formation transmissibility, formation storability, fracture length, fracture conductivity, and fracture extension. Research results show that there are three rate decline stages caused by a multi fracture with non-uniform conductivity. The wellbore storage and formation skin can be ignored in the rate transient analysis work. The formation transmissibility affects the rate transient response more than the formation storability. The increase in fracture length, fracture conductivity, and the extension of a high conductivity fracture will improve the well’s production rate in a tight gas reservoir’s early production stage. Therefore, it is significant to incorporate how the effects of the MLVF well intercepting with non-uniform length fractures change conductivity. The RTA model proposed in this paper enables us to better evaluate well performance and capture the formation of complex fracture characteristics in a layered tight gas reservoir based on rate transient data.

In the case of fracturing of the reservoirs using fracturing fluids, the size of damage to the proppant conductivity caused by treatment fluids is significant, which greatly influence the effective execution of hydraulic fracturing operations. The fracturing fluid should be characterized by the minimum damage to the conductivity of a fracture filled with proppant. A laboratory research procedure has been developed to study the damage effect caused by foamed and non-foamed fracturing fluids in the fractures filled with proppant material. The paper discusses the results for high quality foamed guar-based linear gels, which is an innovative aspect of the work compared to the non-foamed frac described in most of the studies and simulations. The tests were performed for the fracturing fluid based on a linear polymer (HPG—hydroxypropyl guar, in liquid and powder form). The rheology of nitrogen foamed-based fracturing fluids (FF) with a quality of 70% was investigated. The quartz sand and ceramic light proppant LCP proppant was placed between two Ohio sandstone rock slabs and subjected to a given compressive stress of 4000–6000 psi, at a temperature of 60 °C for 5 h. A significant reduction in damage to the quartz proppant was observed for the foamed fluid compared to that damaged by the 7.5 L/m3 natural polymer-based non-foamed linear fluid. The damage was 72.3% for the non-foamed fluid and 31.5% for the 70% foamed fluid, which are superior to the guar gum non-foamed fracturing fluid system. For tests based on a polymer concentration of 4.88 g/L, the damage to the fracture conductivity by the non-foamed fluid was 64.8%, and 26.3% for the foamed fluid. These results lead to the conclusion that foamed fluids could damage the fracture filled with proppant much less during hydraulic fracturing treatment. At the same time, when using foamed fluids, the viscosity coefficient increases a few times compared to the use of non-foamed fluids, which is necessary for proppant carrying capacities and properly conducted stimulation treatment. The research results can be beneficial for optimizing the type and performance of fracturing fluid for hydraulic fracturing in tight gas formations.

Fracture conductivity decline is a concern in the Tuscaloosa Marine Shale (TMS) wells due to the high content of clay in the shale. An analytical well productivity model was developed in this study considering the pressure-dependent conductivity of hydraulic fractures. The log-log diagnostic approach was used to identify the boundary-dominated flow regime rather than the linear flow regime. Case studies of seven TMS wells indicated that the proposed model allows approximation of the field data with good accuracy. Production data analyses with the model revealed that the pressure-dependent fracture conductivity in the TMS in the Mississippi section declines following a logarithmic mode, with dimensionless coefficient χ varying between 0.116 and 0.130. The pressure-dependent decline of fracture conductivity in the transient flow period is more significant than that in the boundary-dominated flow period.