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Phase change material (PCM) are characterized by their high latent heat and low density. Combining PCM with building walls, aircraft fuselages, and other structures can significantly enhance the thermal sink capability of these structures. In order to address the issue of low heat storage efficiency resulting from the low thermal conductivity of PCM, a novel integrated thermal protection structure (ITPS) architecture with a supportive structure based on a porous lattice has been designed. Experimental and numerical methods were employed to investigate the thermal response characteristics of the ITPS with and without PCM, the melting behavior of PCM within the porous lattice, and the effects of lattice configuration and pore size on the PCM melting rate. The current ITPS study includes evaluation of two types of lattice configurations and three different pore sizes. The results indicate that the inclusion of PCM reduces the internal panel temperature of the ITPS by approximately 15%. The melting of PCM occurs primarily at the central region of the porous lattice and gradually spreads towards the periphery until complete melting is achieved. Specifically, the Gibson–Ashby lattice configuration enhances the PCM melting rate by 43.5%, while the tetradecahedron lattice configuration yields a 53.1% improvement. Furthermore, for PCM with different pore sizes, smaller pores exhibit faster melting rates during the early and intermediate stages, whereas larger pores exhibit faster melting rates in the later stages as the proportion of liquid PCM increases. The conclusions of this study provide valuable insights for the application of PCM in the field of thermal management.

The structural anisotropy of open-cell foam leads to the anisotropy of effective thermal conductivity (ETC). To quantitatively analyze the effect of structural anisotropy on the anisotropy of ETC, a new predicting model for the ETC of anisotropic open-cell foam was proposed based on an anisotropy tetrakaidecahedron cell (ATC). Feret diameters in three orthogonal directions obtained by morphological analysis of real foam structures were used to characterize the anisotropy of ATC. To validate our proposed anisotropic model, the ETCs of real foam structures in three orthogonal directions predicted by it were compared with the numerical results, for which the structures of numerical models are reconstructed by X-ray computed tomography (X-CT). Using the present anisotropic model, the influences of the thermal conductivity ratio (TCR) and porosity of the foams on the anisotropic ratios of ETCs are also investigated. Results show that there is good consistency between the ETCs obtained by the anisotropic model and the numerical method. The maximum relative errors between them are 2.84% and 13.57% when TCRs are 10 and 100, respectively. The present anisotropic model can not only predict the ETCs in different orthogonal directions but also quantitatively predict the anisotropy of ETC. The anisotropies of the ETCs decrease with porosity because the proportion of the foam skeleton decreases. However, the anisotropies of ETCs increase with TCR, and there exist asymptotic values in anisotropic ratios of ETCs as TCR approaches infinity and they are equal to the relative Feret diameters in different orthogonal directions.