Search

In the present work, we focus on long-term and permanent measurements of approximately two years on a 192 kWel Gas Otto CHP (combined heat and power) unit at a full-scale research biogas plant. In detail the influence of 600 h and 1800 h maintenance intervals on electrical efficiency consumption and exhaust gas emissions such as NOx and CO have been studied under real life conditions. Lubricating oil quality analyses throughout the CHP operation time are presented to show the destructive changes in property and its influence on condition based maintenance. The results confirm the well-known fact that after readjustment of the air-fuel ratio after 1800 h maintenance the emission values for NOx decline while CO increases. The emission-optimized operation mode leads to lower engine efficiency. The maintenance tasks carried out at 600 h intervals lead to lower NOx emissions in nine cases while in 14 cases the emissions remained unchanged. The permanent measurements proved their legitimacy showing various emission deviations from the limiting values prior and post maintenance. The results show that by monitoring the lubricating oil quality, the oil change intervals can be maximized while ensuring that engine performance is not endangered, and a longer engine lifespan can be expected. The oil analyses allow the operator to reduce maintenance expenditures while minimizing wear.

This work thoroughly evaluates the electric power consumption of a full scale, 3 × 923 m3 complete stirred tank reactor (CSTR) research biogas plant with a production capacity of 186 kW of electric power. The plant was fed with a mixture of livestock manure and renewable energy crops and was operated under mesophilic conditions. This paper will provide an insight into precise electric energy consumption measurements of a full scale biogas plant over a period of two years. The results showed that a percentage of 8.5% (in 2010) and 8.7% (in 2011) of the produced electric energy was consumed by the combined heat and power unit (CHP), which was required to operate the biogas plant. The consumer unit agitators with 4.3% (in 2010) and 4.0% (in 2011) and CHP unit with 2.5% (in 2010 and 2011) accounted for the highest electrical power demand, in relation to the electric energy produced by the CHP unit. Calculations show that 51% (in 2010) and 46% (in 2011) of the total electric energy demand was due to the agitators. The results finally showed the need for permanent measurements to identify and quantify the electric energy saving potentials of full scale biogas plants.