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This study aims at showing the potential of additive manufacturing as a new processing route for designing future insulators in the building sector. Polycarbonate (PC) is studied as a possible candidate for designing these new insulators. This polymer offers several advantages, among them fire resistance and stability of its physical properties at high temperatures. The 3D printing of PC is attempted using fused deposition modelling technology. The printing temperature and infill rate are varied to achieve optimal mechanical and thermal characteristics. The results show that an optimal printing temperature of 280 °C is needed to achieve high tensile performance. In addition, thermal properties including thermal conductivity and effusivity increase with the increase of the infill rate in opposition to the thermal diffusivity decrease.

This paper presents an experimental investigation of the hygrothermal and mechanical properties of innovative mortar mixtures reinforced with natural fibers. Fibers extracted from palm stems (PS) and hemp (HF) were evaluated at different percentages. Scanning electron microscope (SEM) observations showed that the PS fibers have rough surfaces and very complex microstructures. Prior to their incorporation into the mortar, the fibers were subjected to different treatments to reduce their hydrophilic character. The employed treatments showed good efficiency in reducing the water absorption of both PS and HF fiber types. Furthermore, the mortar mixtures incorporating these fibers exhibited low thermal conductivity and excellent moisture buffering capacity. Indeed, the moisture buffer value (MBV) of the investigated mixtures ranged between 2.7 [g/(%HR·m2)] and 3.1 [g/(%HR·m2)], hence providing them excellent moisture regulator character. As expected, the fiber mortar mixtures showed very high porosity and low compressive strength ranging between 0.6 and 0.9 MPa after 28 days of age. The low-environmental footprint materials developed in this study are intended for thermal insulation and building filling.

In this article, both numerical and experimental investigations were carried out on the durability of hemp concrete. For this, an accelerated aging process was performed using cycles of immersion, freezing and drying. Then, an experimental campaign was enabled to determine heat and mass transfer properties, as well as the microstructure for both aged and reference materials. Observations using a digital microscope showed the appearance of cracks at the interfaces and an increase of the porosity of about 6%. These microstructural modifications imply a non-negligible evolution of heat and mass transfer properties. Thus, a numerical model for the prediction of heat and mass transfer was developed. The prediction of physical phenomena was computed using both aged and reference material properties. It highlights the aging effects on the behaviour of the hemp concrete. The numerical simulation results showed significant discrepancies between the predicted relative humidity values for the two configurations (aged and reference) of about 18% and a maximum phase shift of 40 min, due to the amplification of the mass transfer kinetics after aging. Nevertheless, few deviations in temperature values were found. Thus, after aging, sensible heat fluxes were overestimated compared to the reference case, unlike latent heat fluxes, where an underestimation was shown.