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Pure sulfide CIGS solar cells are interesting candidates for standalone solar cells or top cells in a tandem configuration. To understand the limits and improve the power conversion efficiency of these devices, a comprehensive approach aimed at composition, interface, and process engineering should be employed. Here, the latter was explored. Using a two-step fabrication technique and one-variable-at-a-time methodology, we found the four processing factors affecting the absorber the most. While two were already backed by the previous literature, we found new and statistical evidence for two other important factors as well. The impact of alkali barrier diffusion was also established with statistical significance and under various processing conditions. Furthermore, the absorber roughness for samples without a barrier indicated a significant negative linear correlation with the devices’ efficiency. This contribution could aid engineers in more efficient process designs.

Ultrathin Cu(In,Ga)Se2 (CIGS) absorber layers of 550 nm were grown on Ag/AlOx stacks. The addition of the stack resulted in solar cells with improved fill factor, open circuit voltage and short circuit current density. The efficiency was increased from 7% to almost 12%. Photoluminescence (PL) and time resolved PL were improved, which was attributed to the passivating properties of AlOx. A current increase of almost 2 mA/cm2 was measured, due to increased light scattering and surface roughness. With time of flight—secondary ion mass spectroscopy, the elemental profiles were measured. It was found that the Ag is incorporated through the whole CIGS layer. Secondary electron microscopic images of the Mo back revealed residuals of the Ag/AlOx stack, which was confirmed by energy dispersive X-ray spectroscopy measurements. It is assumed to induce the increased surface roughness and scattering properties. At the front, large stains are visible for the cells with the Ag/AlOx back contact. An ammonia sulfide etching step was therefore applied on the bare absorber improving the efficiency further to 11.7%. It shows the potential of utilizing an Ag/AlOx stack at the back to improve both electrical and optical properties of ultrathin CIGS solar cells.