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The use of mobile robots in substations improves maintenance efficiency and ensures the personal safety of staff working at substations, which is a trend in the development of technologies. Strong electric and solid magnetic fields around high-voltage equipment in substations may lead to the breakdown and failure of inspection devices. Therefore, safe operation range measurement and coordinated planning are key factors in ensuring the safe operation of substations. This paper first summarizes the current developments that are occurring in the field of fixed and mobile safe operating range sensing methods for substations, such as ultra-wideband technology, the two-way time flight method, and deep learning image processing algorithms. Secondly, this paper introduces path-planning algorithms based on safety range sensing and analyzes the adaptability of global search methods based on a priori information, local planning algorithms, and sensor information in substation scenarios. Finally, in view of the limitations of the existing range awareness and path-planning methods, we investigate the problems that occur in the dynamic changes in equipment safety zones and the frequent switching of operation scenarios in substations. Furthermore, we explore a new type of barrier and its automatic arrangement system to improve the performance of distance control and path planning in substation scenarios.

Electrical machines are prone to various faults and require constant monitoring to ensure safe and dependable functioning. A potential fault in electrical machinery results in unscheduled downtime, necessitating the prompt assessment of any abnormal circumstances in rotating electrical machines. This paper provides an in-depth analysis as well as the most recent trends in the application of condition monitoring and fault detection techniques in the disciplines of electrical machinery. It first investigates the evolution of traditional monitoring techniques, followed by signal-based techniques such as spectrum, vibration, and temperature analysis, and the most recent trends in its signal processing techniques for assessing faults. Then, it investigates and details the implementation and evolution of modern approaches that employ intelligence-based techniques such as neural networks and support vector machines. All these applicable and state-of-art techniques in condition monitoring and fault diagnosis aid in predictive maintenance and identification and have the highly reliable operation of a motor drive system. Furthermore, this paper focuses on the possible transformational impact of electrical machine condition monitoring by thoroughly analyzing each of the monitoring techniques, their corresponding pros and cons, their approaches, and their applicability. It offers strong and useful insights into proactive maintenance measures, improved operating efficiency, and specific recommendations for future applications in the field of diagnostics.

Water electrolysis to generate green hydrogen is the key to decarbonization. Tracking the state-of-health of electrolyzers is fundamental to ensuring their economical and safe operation. This paper addresses the challenge of quantifying the state-of-health of electrolyzers, which is complicated by the influence of operating conditions. The existing approaches require stringent control of operating conditions, such as following a predefined current profile and maintaining a constant temperature, which is impractical for industrial applications. We propose a data-driven method that corrects the measured voltage under arbitrary operating conditions to a reference condition, serving as a state-of-health indicator for electrolyzers. The method involves fitting a voltage model to map the relationship between voltage and operating conditions and then using this model to calculate the voltage under predefined reference conditions. Our approach utilizes an empirical voltage model, validated with actual industrial electrolyzer operation data. We further introduce a transfer linear regression algorithm to tackle model fitting difficulties with limited data coverage. Validation on synthetic data confirms the algorithm’s effectiveness in capturing the true model coefficients, and application on actual operation data demonstrates its ability to provide stable state-of-health estimations. This research offers a practical solution for the industry to continuously monitor electrolyzer degradation without the need for stringent control of operating conditions.

Medium-voltage (MV) cables often experience a shortened lifespan attributed to insulation breakdown resulting from accelerated aging and anomalous operational and environmental stresses. While partial discharge (PD) measurements serve as valuable tools for assessing the insulation state, complexity arises from the presence of diverse discharge sources, making the evaluation of PD data challenging. The reliability of diagnostics for MV cables hinges on the precise interpretation of PD activity. To streamline the repair and maintenance of cables, it becomes crucial to discern and categorize PD types accurately. This paper presents a comprehensive review encompassing the realms of detection, feature extraction, artificial intelligence, and optimization techniques employed in the classification of PD signals/sources. Its exploration encompasses a variety of sensors utilized for PD detection, data processing methodologies for efficient feature extraction, optimization techniques dedicated to selecting optimal features, and artificial intelligence-based approaches for the classification of PD sources. This synthesized review not only serves as a valuable reference for researchers engaged in the application of methods for PD signal classification but also sheds light on potential avenues for future developments of techniques within the context of MV cables.

There is an increasing interest in improving energy efficiency and reducing operational costs of induction motors in the industry. These costs can be significantly reduced, and the efficiency of the motor can be improved if the condition of the machine is monitored regularly and if monitoring techniques are able to detect failures at an incipient stage. An early fault detection makes the elimination of costly standstills, unscheduled downtime, unplanned breakdowns, and industrial injuries possible. Furthermore, maintaining a proper motor operation by reducing incipient failures can reduce motor losses and extend its operating life. There are many review papers in which analyses of fault detection techniques in induction motors can be found. However, all these reviewed techniques can detect failures only at developed or advanced stages. To our knowledge, no review exists that assesses works able to detect failures at incipient stages. This paper presents a review of techniques and methodologies that can detect faults at early stages. The review presents an analysis of the existing techniques focusing on the following principal motor components: stator, rotor, and rolling bearings. For steady-state and transient operating modes of the motor, the methodologies are discussed and recommendations for future research in this area are also presented.

Several review studies exist in the literature about monitoring, fault detection, and diagnosis of power transformers. However, they are general approaches in terms of power transformers. Some only focus on applying a specific class of techniques, but again, for general power transformers. Other reviews focus on applying different technologies such as fiber optics, thermal cameras, and vibration sensors, but all within the perspective of general power transformers. A significant question remains: among all types of power transformers, which specific techniques should be used, and why are they more adequate? What are the uncertainties that can decrease their precision? What about the balance, in terms of costs, associated with applying a certain technique and the return needed for a particular type of transformer? In this context, this paper is not only a literature review of well-known problems related to power transformers. Here, we do not just center on large power transformers (100 MVA or higher). Still, we describe a case study of a phase-shifting 1400 MVA-400 kV three-phase transformer that currently connects two European countries that began to show signs of abnormal operating conditions in 2012. In this way, the need to detect and identify anomalies in their initial stage of development for a possible preventive maintenance action is more than justified, which is essentially achieved with continuous monitoring models of the transformer, as concluded in this paper.

Bucket elevators generally operate on a 24/7 basis, and for this reason, one of the main requirements is their high reliability. This reliability can be ensured, among other things, by assessing the technical condition of drive assemblies and working assemblies and taking appropriate measures. Carrying out diagnostic measurements enables periodical monitoring of those mechanisms. Vibroacoustic methods are usually employed in operating conditions to measure vibration velocity and acceleration at specific points, and are used as diagnostic signals. This paper presents the results of tests of the intensity of vibrations generated in the drive unit of a large industrial bucket elevator. The analysis of the results in the time domain and frequency domain served as the basis for evaluating the suitability of the drive, and thus the elevator, for long-term operation.

For the problem of data accumulation caused by massive sensor data in transmission line condition monitoring system, this paper analyzes the type and amount of data in the transmission line sensor network, compares the compression algorithms of wireless sensor network data at home and abroad, and proposes an efficient lossless compression algorithm suitable for sensor data in transmission line linear heterogeneous networks. The algorithm combines the wavelet compression algorithm and the neighborhood index sequence algorithm. It displays a fast operation speed and requires a small amount of calculation. It is suitable for battery powered wireless sensor network nodes. By combining wavelet correlation analysis and neighborhood index sequence coding, the compression algorithm proposed in this paper can achieve a high compression rate, has strong robustness to packet loss, has high compression performance, and can help to reduce network load and the packet loss rate. Simulation results show that the proposed method achieves a high compression rate in the compression of the transmission line parameter dataset, is superior to the existing data compression algorithms, and is suitable for the compression and transmission of transmission line condition monitoring data.

The technology used in wave energy conversion systems is still in the early stages of research and development. There are a number of challenges associated with becoming a commercially viable source of renewable energy due to the high operating and maintenance (O&M) costs. A potential solution for increasing the availability of wave energy converters (WECs) and reducing operating and maintenance costs might involve the implementation of condition monitoring and fault-tolerant control systems, because in some reported WEC systems, 57% of total operational expenses go to maintenance activities. The use of condition monitoring techniques in wind energy systems has, for instance, shown the ability to detect failures months in advance, resulting in savings of 15–20% during the operational phase. This paper reviews the methods proposed (and some used) by researchers to monitor WEC’s condition and diagnose faults. Fault-tolerant control methods developed to improve the reliability of WECs and hence their commercial viability are also reviewed and discussed. In addition, a future research plan is provided here.

The high-voltage (HV) assets in the existing power transmission network will experience increased electrical, thermal, environmental and mechanical stresses and, therefore, robust condition monitoring is critical for power system reliability planning. Fibre Bragg grating (FBG) sensors offer a promising technology in HV applications due to their immunity to electromagnetic interference and multiplexing capability. This paper reviews the current technology readiness levels of FBG sensors for condition monitoring of transformers, transmission lines, towers, overhead insulators and power cables, with the aim of stimulating further development and deployment of fibre-based HV asset management systems. Currently, there are several reported cases of FBG sensors used for condition monitoring of HV assets in the field, proving their feasibility for long-term use in the power grid. The review shows that FBG technology is versatile and can facilitate multi-parameter measurements, which will standardise the demodulation equipment and reduce challenges with integrating different sensing technologies.

Frequency response analysis (FRA) is a standard technique for monitoring the integrity of the mechanical structure of power transformer windings. To date, however, there remains no suitable method for online testing using this technique. One of the main issues that persists is that any hardware designed to measure the frequencies in the range of interest would filter out frequency bands used for assessment by humans. The growth of pattern recognition capabilities in deep learning networks, however, now offers the possibility of detecting different types of faults in a narrow frequency band, which is simply not possible for human experts. This paper explores the ability of a selection of typical networks to classify common faults within different bands. The results show that networks are able to identify faults in bands where humans are unable to find them, which has implications for signal processing and electronics design in developing a system for online monitoring.

Subsea power cables are critical assets for electrical transmission and distribution networks, and highly relevant to regional, national, and international energy security and decarbonization given the growth in offshore renewable energy generation. Existing condition monitoring techniques are restricted to highly constrained online monitoring systems that only prioritize internal failure modes, representing only 30% of cable failure mechanisms, and has limited capacity to provide precursor indicators of such failures or damages. To overcome these limitations, we propose an innovative fusion prognostics approach that can provide the in situ integrity analysis of the subsea cable. In this paper, we developed low-frequency wide-band sonar (LFWBS) technology to collect acoustic response data from different subsea power cable sample types, with different inner structure configurations, and collate signatures from induced physical failure modes as to obtain integrity data at various cable degradation levels. We demonstrate how a machine learning approach, e.g., SVM, KNN, BP, and CNN algorithms, can be used for integrity analysis under a hybrid, holistic condition monitoring framework. The results of data analysis demonstrate the ability to distinguish subsea cables by differences of 5 mm in diameter and cable types, as well as achieving an overall 95%+ accuracy rate to detect different cable degradation stages. We also present a tailored, hybrid prognostic and health management solution for subsea cables, for cable remaining useful life (RUL) prediction. Our findings addresses a clear capability and knowledge gap in evaluating and forecasting subsea cable RUL. Thus, supporting a more advanced asset management and planning capability for critical subsea power cables.

Wind turbine pitch system condition monitoring is an active area of research, and this paper investigates the use of the Isolation Forest Machine Learning model and Supervisory Control and Data Acquisition system data for this task. This paper examines two case studies, turbines with hydraulic or electric pitch systems, and uses an Isolation Forest to predict failure ahead of time. This novel technique compared several models per turbine, each trained on a different number of months of data. An anomaly proportion for three different time-series window lengths was compared, to observe trends and peaks before failure. The two cases were compared, and it was found that this technique could detect abnormal activity roughly 12 to 18 months before failure for both the hydraulic and electric pitch systems for all unhealthy turbines, and a trend upwards in anomalies could be found in the immediate run up to failure. These peaks in anomalous behaviour could indicate a future failure and this would allow for on-site maintenance to be scheduled. Therefore, this method could improve scheduling planned maintenance activity for pitch systems, regardless of the pitch system employed.

Higher order spectra exhibit a powerful detection capability of low-energy fault-related signal components, buried in background random noise. This paper investigates the powerful nonlinear non-stationary instantaneous wavelet bicoherence for local gear fault detection. The new methodology of selecting frequency bands that are relevant for wavelet bicoherence fault detection is proposed and investigated. The capabilities of wavelet bicoherence are proven for early-stage fault detection in a gear pinion, in which natural pitting has developed in multiple pinion teeth in the course of endurance gearbox tests. The results of the WB-based fault detection are compared with a stereo optical fault evaluation. The reliability of WB-based fault detection is quantified based on the complete probability of correct identification. This paper is the first attempt to investigate instantaneous wavelet bicoherence technology for the detection of multiple natural early-stage local gear faults, based on comprehensive statistical evaluation of the industrially relevant detection effectiveness estimate—the complete probability of correct fault detection.

This paper presents a comprehensive review of the developments made in rotating bearing fault diagnosis, a crucial component of a rotatory machine, during the past decade. A data-driven fault diagnosis framework consists of data acquisition, feature extraction/feature learning, and decision making based on shallow/deep learning algorithms. In this review paper, various signal processing techniques, classical machine learning approaches, and deep learning algorithms used for bearing fault diagnosis have been discussed. Moreover, highlights of the available public datasets that have been widely used in bearing fault diagnosis experiments, such as Case Western Reserve University (CWRU), Paderborn University Bearing, PRONOSTIA, and Intelligent Maintenance Systems (IMS), are discussed in this paper. A comparison of machine learning techniques, such as support vector machines, k-nearest neighbors, artificial neural networks, etc., deep learning algorithms such as a deep convolutional network (CNN), auto-encoder-based deep neural network (AE-DNN), deep belief network (DBN), deep recurrent neural network (RNN), and other deep learning methods that have been utilized for the diagnosis of rotary machines bearing fault, is presented.

The negative impacts of catastrophic fire and explosion accidents due to copper corrosion problems of oil-filled electrical transformers are still in the spotlight due to a lack of effective methods for early fault detection. To address this gap, a condition monitoring (CM) procedure that can detect such problems in the initial stage is proposed in this paper. The suggested CM procedure is based on identified measurable variables, which are the relevant by-products of the corrosion reaction, and utilizes an Early Fault Diagnosis (EFD) model to detect and solve the copper corrosion problems. The EFD model includes a fault trend chart that can track a fault progression during the useful life of transformers. The purpose of this paper is to verify and validate the effectiveness of the suggested CM procedure by an empirical study in a power plant. The result of applying this procedure was early detection of copper corrosion problems in two transformers with suspected copper corrosion propagation from a total of 84. The corrective action was adding an optimized amount of a passivator, an anticorrosion additive, to suppress the corrosion reaction at the correct time. The main conclusion of this study is the importance of early detection of transformer faults to avoid the negative impacts on societal, company, and individual levels.

This paper presents the use of artificial neural networks in diagnosing the technical condition of drive systems operating under variable conditions. The effects of temperature and load variations on the values of diagnostic parameters were considered. An experiment was conducted on a testing rig where a variable load was introduced corresponding to the load of the main gearbox of the bucket wheel excavator. The signals of vibration acceleration on the gearbox body, rotational speed, and current consumption of the drive motor for different values of oil temperature were measured. Synchronous analysis was performed, and the values of order amplitudes and the corresponding values of current, speed, and temperature were determined. Such datasets were the learning vectors for a set of artificial deep learning neural networks. A new approach proposed in this paper is to train the network using a learning set consisting only of data from the efficient system. The responses of the trained neural networks to new data from the undamaged system were performed against the response to data recorded for three damage states: misalignment, unbalance, and simultaneous misalignment and unbalance. As a result, a diagnostic parameter as a normalized measure of the deviation of the network results was developed for the faulted system from the result for the undamaged condition.

Wind turbines have become a significant part of the global power production and are still increasing in capacity. Pitch systems are an important part of modern wind turbines where they are used to apply aerodynamic braking for power regulation and emergency shutdowns. Studies have shown that the pitch system is responsible for up to 20% of the total down time of a wind turbine. Reducing the down time is an important factor for decreasing the total cost of energy of wind energy in order to make wind energy more competitive. Due to this, attention has come to condition monitoring and fault detection of such systems as an attempt to increase the reliability and availability, hereby the reducing the turbine downtime. Some methods for fault detection and condition monitoring of fluid power systems do exists, though not many are used in today’s pitch systems. This paper gives an overview of fault detection and condition monitoring methods of fluid power systems similar to fluid power pitch systems in wind turbines and discuss their applicability in relation to pitch systems. The purpose is to give an overview of which methods that exist and to find areas where new methods need to be developed or existing need to be modified. The paper goes through the most important components of a pitch system and discuss the existing methods related to each type of component. Furthermore, it is considered if existing methods can be used for fluid power pitch systems for wind turbine.

Condition monitoring in electric motor drives is essential for operation continuity. This article provides a review of fault detection and diagnosis (FDD) methods for electric motor drives. It first covers various types of faults, their mechanisms, and approaches to detect and diagnose them. The article categorizes faults into machine faults, power electronics (PE) faults, DC link capacitor faults, and sensor faults, and discusses FDD methods. FDD methods for machines are categorized as statistical methods, machine-learning methods, and deep-learning methods. PE FDD methods are divided into logic-based, residual-based, and controller-aided methods. DC link capacitor and sensor faults are briefly explained. Machine and PE faults are listed and presented as tables for easy comparison and fast referencing. Most papers are selected from the past five years but older references are added when necessary. Finally, a discussion section is added to reflect on current trends and possible future research areas.

Due to their efficiency and control capabilities, induction motors fed with inverters have become prevalent in various industrial applications. However, ensuring the reliable operation of the motor and diagnosing faults on time are crucial for preventing unexpected failures and minimizing downtime. This paper systematically analyzes condition monitoring and practical diagnostic techniques for inverter-fed motor drive systems. This study encompasses a thorough evaluation of different methods used for condition monitoring and diagnostics of induction motors, with the most crucial faults in their stator, rotor, bearings, eccentricity, shaft currents, and partial discharges. It also includes an assessment of their applicability. The presented analysis includes a focus on the challenges associated with inverter-fed systems, such as high-frequency harmonics, common-mode voltages causing the bearing currents, and high voltage gradients (dv/dt) due to fast switching frequency, which can impact the motor operation, as well as its faults analysis. Furthermore, this research explores the usefulness and efficiency of various available diagnostic methods, such as motor current signature analysis and other useful analyses using advanced signal processing techniques. This study aims to present findings that provide valuable insights for developing comprehensive condition monitoring strategies, and practical diagnostic techniques that enable proactive maintenance, enhanced system performance, and improved operational reliability of inverter-fed motor drive systems.

The installed wind power capacity is growing worldwide. Remote condition monitoring of wind turbines is employed to achieve higher up-times and lower maintenance costs. Machine learning approaches can be used for detecting developing faults in wind turbines in their earlier occurrence. However, training fault detection models may require large amounts of past and present data. These data are often not available or not representative of the current operation behaviour. These data can be acquired with supervisory control and data acquisition systems. Note also that newly commissioned wind farms lack data from previous operation, whilst older installations may also lack representative working condition data as a result of control software updates or component replacements. After such events, a turbine’s operation behaviour can change significantly so its data are no longer representative of its current behaviour. Therefore, this paper shows that cross–turbine transfer learning can improve the accuracy of fault detection models in turbines with scarce data from supervisory control and data acquisition systems. In particular, it highlights that combining the knowledge from turbines with scarce data and turbines with plentiful data enables earlier detection of faults than prior art methods. In this way, the reuse and the knowledge transfer across wind turbines allows us to overcome this lack of data, thus enabling accurate fault detection in wind turbines.

Cointegration theory has been recently proposed for condition monitoring and fault detection of wind turbines. However, the existing cointegration-based methods and results presented in the literature are limited and not encouraging enough for the broader deployment of the technique. To close this research gap, this paper presents a new investigation on cointegration for wind turbine monitoring using a four-year SCADA data set acquired from a commercial wind turbine. A gearbox fault is used as a testing case to validate the analysis. A cointegration-based wind turbine monitoring model is established using five process parameters, including the wind speed, generator speed, generator temperature, gearbox temperature, and generated power. Two different sets of SCADA data were used to train the cointegration-based model and calculate the normalized cointegrating vectors. The first training data set involves 12,000 samples recorded before the occurrence of the gearbox fault, whereas the second one includes 6000 samples acquired after the fault occurrence. Cointegration residuals—obtained from projecting the testing data (2000 samples including the gearbox fault event) on the normalized cointegrating vectors—are used in control charts for operational state monitoring and automated fault detection. The results demonstrate that regardless of which training data set was used, the cointegration residuals can effectively monitor the wind turbine and reliably detect the fault at the early stage. Interestingly, despite using different training data sets, the cointegration analysis creates two residuals which are almost identical in their shapes and trends. In addition, the gearbox fault can be detected by these two residuals at the same moment. These interesting findings have never been reported in the literature.

Condition monitoring and preventative maintenance are essential for reliable and efficient operation of permanent magnet synchronous machines driven by inverters. There are two types of industrial inverter drives available: field oriented control and direct torque control. Their compensation nature and control structure are distinct and, therefore, the condition monitoring approach designed for the former control may not be applicable to the latter one. In this paper, we investigate the Motor Voltage Signature Analysis approach for both inverter drives under healthy and faulty conditions. Four typical fault conditions are addressed: turn-to-turn short circuit, high resistance contact, static eccentricity, and local demagnetization. High fidelity cosimulation is developed by coupling the finite element machine model with both control drives. The spectral elements of the commanded stator voltage are utilized as indicators for supervised classification to identify, categorize, and estimate the severity of faults. Linear discriminate analysis, k-nearest neighbor, and support vector machines are the classification techniques used. Results indicate that the condition monitoring based on the Motor Voltage Signature Analysis performs adequately in field oriented control. Nevertheless, the utilized monitoring scheme does not exhibit satisfactory performance in direct torque control owing to the nonlinear characteristics and tolerance nature of this drive.

Anomaly detection for wind turbine condition monitoring is an active area of research within the wind energy operations and maintenance (O & M) community. In this paper three models were compared for multi-megawatt operational wind turbine SCADA data. The models used for comparison were One-Class Support Vector Machine (OCSVM), Isolation Forest (IF), and Elliptical Envelope (EE). Each of these were compared for the same fault, and tested under various different data configurations. IF and EE have not previously been used for fault detection for wind turbines, and OCSVM has not been used for SCADA data. This paper presents a novel method of condition monitoring that only requires two months of data per turbine. These months were separated by a year, the first being healthy and the second unhealthy. The number of anomalies is compared, with a greater number in the unhealthy month being considered correct. It was found that for accuracy IF and OCSVM had similar performances in both training regimes presented. OCSVM performed better for generic training, and IF performed better for specific training. Overall, IF and OCSVM had an average accuracy of 82% for all configurations considered, compared to 77% for EE.

With the rapid development and increasing energy production capacity of high-power wind turbines, a corresponding increase in maintenance requirements has been observed. Reducing the failure rate of wind turbines is a critical objective, alongside decreasing affiliated operation and maintenance costs. This review focuses on the status monitoring, fault diagnosis, fault prediction, and status evaluation of wind turbines. The early fault diagnosis of wind turbines is explored with regard to existing condition monitoring technology. Moreover, the current mathematics-based fault diagnosis and smart fault diagnosis technologies are further explored. Through comprehensive investigation, this paper summarizes the research status of wind turbine fault prediction and complete machine status evaluation, conclusively presenting relevant research points and trends in the fault diagnosis, fault prediction, and status assessment of high-power wind turbines.

Wind turbines are expected to provide on the order of 50% of the electricity worldwide in the near future, and it is therefore fundamental to reduce the costs associated with this form of energy conversion, which regard maintenance as the first item of expenditure. SCADA-based condition monitoring for anomaly detection is commonly presented as a convenient solution for fault diagnosis on turbine components. However, its suitability is generally proven by empirical analyses which are limited in time and based on a circumscribed number of turbines. To cope with this lack of validation, this paper performs a controlled experiment to evaluate the suitability of SCADA-based condition monitoring for fault diagnosis in a fleet of eight turbines monitored for over 11 years. For the controlled experiment, a weakly supervised method was used to model the normal behavior of the turbine component. Such a model is instantiated as a convolutional neural network. The method, instantiated as a threshold-based method, proved to be suitable for diagnosis, i.e. the identification of all drivetrain failures with a considerable advance time. On the other hand, the wide variability between the time the alarm is raised and the fault is observed suggests its limited suitability for prognosis.

This paper presents a review-based comparative study of state-of-the-art technologies, technical challenges and research barriers, and development trends of gearboxes used in tidal current energy converters (TCECs). Currently, the development of commercial projects using TCECs is still in the demonstration phase. While many drivetrain designs and configurations of TCECs inherit from those of wind turbines, different operational constraints, e.g., high-torque and low-speed conditions, make TCECs potentially suffer from high failure rates in harsh deep-sea environments. Evidence of these potentially high failure rates highlights the need for adopting the most resilient drivetrain options with a high degree of maintainability. The gearbox option is a critical issue that needs to be addressed for the choice of the drivetrain configuration due to its longest downtime per failure among all drivetrain components of TCECs. The main purpose of this study is to review current gearbox technologies of TCECs with advantages and disadvantages as well as to identify future technical challenges and research barriers. Gearbox maintenance is also a focal point in this study. We present a discussion of the operation phase to highlight operational maintenance methods currently used in the tidal energy industry. This study will, therefore, address the critical issue by proposing a review-based gearbox option comparison and discussing potential solutions to reduce operation and maintenance costs of gearboxes of TCECs.

As clean and low-carbon energy, wind energy has attracted the attention of many countries. The main bearing in the transmission system of large-scale wind turbines (WTs) is the most important part. The research on the condition monitoring of the main bearing has received more attention from many scholars and the wind industry, and it has become a hot research topic. The existing research on the condition monitoring of the main bearing has the following drawbacks: (1) the existing research assigns the same weight to each condition parameter variable, and the model extracts features indiscriminately; (2) different historical time points of the condition parameter variable are given the same weight, and the influence degree of different historical time points on the current value is not considered; and (3) the existing literature does not consider the operating characteristics of WTs. Different operating conditions have different control strategies, which also determine which condition parameters are artificially controlled. Therefore, to solve the problems above, this paper proposes a novel method for condition monitoring of WT main bearings by applying the dual attention mechanism and Bi-LSTM, named Dual Attention-Based Bi-LSTM (DA-Bi-LSTM). Specifically, two attention calculation modules are designed to extract the important features of different input parameters and the important features of input parameter time series, respectively. Then, the two extracted features are fused, and the Bi-LSTM building block is utilized to perform pre-and post-feature extraction of the fused information. Finally, the extracted features are applied to reconstruct the input data. Extensive experiments verify the performance of the proposed method. Compared with the Bi-LSMT model without adding an attention module, the proposed model achieves 19.78%, 2.17%, and 18.92% improvement in MAE, MAPE, and RMSE, respectively. Compared with the Bi-LSTM model which only considers a single attention mechanism, the proposed model achieves the largest improvement in MAE and RMSE by 28.84% and 30.37%. Furthermore, the proposed model has better stability and better interpretability of the monitoring process.

The reliability of capacitors is one of the most important issues in power electronics. The health status of capacitors can be evaluated through the comparison of estimated C/ESR values with their original values. In this paper, a two-input artificial neural network (ANN) is proposed for C and ESR estimation of DC-link capacitors in Maglev choppers; combined with the existing voltage and current sensors that are used for protection and control, it provides a promising solution for the health condition monitoring of the Maglev chopper in the Maglev train. Compared with prior-art research, the actual capacitor degradation progress where both C and ESR degrade is considered in training. Moreover, ANN’s advantage of fitting nonlinear and complex relationships is explored by building an aggressive mapping between the voltage ripple at 5 kHz to C/ESR at 120 Hz, which cannot be described or analyzed by linear circuit equations. Thus, cross validation must be implemented to avoid an occasional poor fitting, and ensure the stability of ANN. Experimental results show that the proposed ANN outperforms the support vector regression in both ESR and C estimation. While C estimation suffered from over-fitting and instability, ESR estimation by the ANN is accurate and stable with a low average prediction error within 1%, showing great potential for condition monitoring of DC-link capacitors in Maglev choppers.

Motor current signature analysis (MCSA) enables non-invasive monitoring, without interruption of machine operation in a remote and online way, allowing the identification of various types of faults of electrical and mechanical nature without the need of accessing the motor itself, but only its supply cables. Despite its advantages, it has limitations in accurately diagnosing incipient roller bearing faults. For the detection of incipient roller bearing faults, envelope analysis of vibration signals is a well-known and stablished technique used by motor condition monitoring experts for a long time, overcoming MCSA for that purpose. Thus, it is proposed in this paper, that the fault characteristic frequencies of roller bearings are identified in the current spectrum with the aid of envelope analysis on the bearing vibration signal. After this aided identification, the fault related spectral components in the current spectrum can be correctly tracked over time for trending evaluation and decision-making. This approach can represent a significant economic value in a motor condition monitoring program, since vibration envelope analysis is performed only at a first step and, after that, its results can be applied for the MCSA monitoring of all same-model motor drivers in an industrial site. This approach is even more valuable considering the concept of the Self-Supplied Wireless Current Transducer (SSWCT) also proposed in this paper. The SSWCT is an Industrial Internet of Things (IIOT) device for MCSA application in an Industry 4.0 environment. This proposed device has wireless communication interface and wireless/battery less power supply, being supplied by the energy harvested from the magnetic field of the same currents it is transducing. So, it is a completely galvanic isolated monitoring device, without batteries and without any electric connections to the industry electric system, easily installable to the motor cables, not using precious space in the electric panels of the motor control centers and not having any physical contact to the monitored asset.

Wind power, as a renewable energy for coping with global climate change challenge, has achieved rapid development in recent years. The breakdown of wind turbines (WTs) not only leads to high repair expenses but also may threaten the stability of the whole power grid. How to reduce the operation and the maintenance (O&M) cost of wind farms is an obstacle to its further promotion and application. To provide reliable condition monitoring and fault diagnosis (CMFD) for WTs, this paper presents a comprehensive survey of the existing CMFD methods in the following three aspects: energy flow, information flow, and integrated O&M system. Energy flow mainly analyzes the characteristics of each component from the angle of energy conversion of WTs. Information flow is the carrier of fault and control information of WT. At the end of this paper, an integrated WT O&M system based on electrical signals is proposed.

The condition of synchronous generators (SGs) is a matter of great attention, because they can be seen as equipment and also as fundamental elements of power systems. Thus, there is a growing interest in new technologies to improve SG protection and maintenance schemes. In this context, electrical signature analysis (ESA) is a non-invasive technique that has been increasingly applied to the predictive maintenance of rotating electrical machines. However, in general, the works applying ESA to SGs are focused on isolated machines. Thus, this paper presents a study on the condition monitoring of SGs in bulk electric systems by using ESA. The main contribution of this work is the practical results of ESA for fault detection in in-service SGs interconnected to a power system. Two types of faults were detected in an SG at a Brazilian hydroelectric power plant by using ESA, including stator electrical unbalance and mechanical misalignment. This paper also addresses peculiarities in the ESA of wound rotor SGs, including recommendations for signal analysis, how to discriminate rotor faults on fault patterns, and the particularities of two-pole SGs.

In the progressively rising decentralized energy market, micro gas turbines (MGT) are seen with great potential owing to their low emissions, fuel flexibility, and low maintenance. The current transformation in the landscape of electricity supply with an increasing share of fluctuant renewable energy resources and increasing complexity requires a reliable and energy-efficient power generation source to support the grid. In this scenario, small-scale power plants that are constructed based on micro gas turbines with up to 250 kW power range can play a substantial role in meeting the challenges of the modern electricity grid. Micro gas turbines provide a reliable and cost-effective power source with a quick load-following ability which can respond to demand peaks and compensate for intermittent renewable sources when they are not available. MGT units can work as a system together with renewables, or function as a stand-alone unit in off-grid operations. The features of micro gas turbines are compatible with the energy transition that is the carbon-free modern energy grid. The technology underlying MGTs offer hybridization with renewable energy sources, flexibility in operations and type of fuel, and promising low emission solutions that align with environmental concerns. However, there is a continuous need to improve energy efficiency with a pressing urge for reducing emissions. This paper provides a review of micro gas turbines’ characteristics which promote their role in future power and heat generation systems. A brief overview of the challenges to improving operational flexibility, reliability, and availability of MGTs while maintaining low environmental impact and lowering the costs is presented. A model for an active monitoring and control system of the micro gas turbines is proposed which could improve the reliability of MGT operation in the grid by means of AI methods.

The safety of power transmission systems in wind turbines is crucial to the wind turbine’s stable operation and has attracted a great deal of attention in condition monitoring of wind farms. Many different intelligent condition monitoring schemes have been developed to detect the occurrence of defects via supervisory control and data acquisition (SCADA) data, which is the most commonly applied condition monitoring system in wind turbines. Normally, artificial neural networks are applied to establish prediction models of the wind turbine condition monitoring. In this paper, an alternative and cost-effective methodology has been proposed, based on the group method of data handling (GMDH) neural network. GMDH is a kind of computer-based mathematical modelling and structural identification algorithm. GMDH neural networks can automatically organize neural network architecture by heuristic self-organization methods and determine structural parameters, such as the number of layers, the number of neurons in hidden layers, and useful input variables. Furthermore, GMDH neural network can avoid over-fitting problems, which is a ubiquitous problem in artificial neural networks. The effectiveness and performance of the proposed method are validated in the case studies.

Transformer failures have a significant cost impact on the operation of an electrical network. In many utilities, transformers have been operating for many years past their expected usable life. As power demand has surged, transformers in some areas are being loaded beyond their rated capacity to meet the demand. One of the vital components in a transformer is the on-load tap changer (OLTC), which regulates the voltage in the distribution network. This study aims to review several condition-monitoring techniques (online and offline) that can monitor the health of the OLTC and assure the safety of the transformer’s OLTC from irreparable damage by detecting the defect at an earlier stage, which is preceded by the specification of typical faults. This paper also discussed the common faults of the OLTC and the root causes of these faults. The OLTC is prone to mechanical faults due to its frequently changing mechanism in the tap operation. The OLTC are also prone to oil as well as thermal faults. As a result, it is critical to monitor OLTC conditions while they are in use. Proper management of condition monitoring (CM) for the OLTC is useful and necessary to increase availability and achieve optimised operating. Condition monitoring (CM) and diagnostics methods (DM) have been developing since the 1950s. CM and DM have been implemented to diagnose and detect an incipient fault, especially for the OLTC. Many techniques, online and offline, are being used to monitor the condition of the OLTC to prevent failure and minimize outages. These DM and CM will prolong the operational cycle and avoid a major disaster for the OLTC, which is an unfavorable scenario.

The detection and location of partial discharge (PD) is of great significance in evaluating the insulation condition of power transformers. This paper presents an active dielectric window (ADW), which is a new concept of combined acoustic emission (AE) and electromagnetic PD detector intended for assembly in a transformer’s inspection hatch. The novelty of this design lies in the fact that all structural components of an ultrasonic transducer, i.e., the matching and backing layer, an active piezoelectric element with electrodes, and electrical leads, were built into a dielectric window. Due to the fact that its construction was optimized for work in mineral oil, it is characterized by much higher sensitivity of PD detection than a general-purpose AE sensor mounted outside a transformer tank. Laboratory tests showed that the amplitude of the AE pulses generated by creeping discharges, which were registered by the ADW, was around five times higher on average than the pulses registered by a commonly used contact transducer. A possibility of simultaneous detection of acoustic and electromagnetic pulses (with an integrated ultra-high frequency (UHF) antenna) is an important advantage of the ADW. It allows for an increase in the reliability of PD detection, the accuracy of defect location, and the effectiveness of disturbance identification. This paper describes in detail the applied methods of designing and modeling the ADW components, the manufacturing process of the prototype construction, and the results of preliminary laboratory tests, in which the detector’s sensitivity as well as the efficiency of the PD source location were evaluated.

This paper presents a novel method for condition monitoring using the RMS residual of vibration signal reconstruction based on trained dictionaries through sparse representation theory. Measured signals were firstly decomposed into intrinsic mode functions (IMFs) for training the initial dictionary. In this step, an adaptive variational mode decomposition (VMD) was proposed for providing information with higher accuracy, and the decompositions were used as discriminative atoms for sparse representation. Then, the overcomplete dictionary for sparse coding was learned from IMFs to reserve the highlight feature of the signals. As the dictionaries were trained, newly measured signals could be directly reconstructed without any signal decompositions or dictionary learning. This meant errors likely introduced by signal process techniques, such as VMD, EMD, etc., could be excluded from the condition monitoring. Moreover, the efficiency of the fault diagnosis was greatly improved, as the reconstruction was fast, which showed a great potential in online diagnosis. The RMS of the residuals between the reconstructed and measured signals was extracted as a feature of condition. A case study on operating condition identification of a diesel engine was carried out experimentally based on vibration accelerations, which validated the availability of the proposed feature extraction and condition-monitoring approach. The presented results showed that the proposed method resulted in a great improvement in the fault feature extraction and condition monitoring, and is a promising approach for future research.

A power transformer is one of the most critical and expensive assets in electric power systems. Failure of a power transformer would not only result in a downtime to the entire transmission and distribution networks but may also cause personnel and environmental hazards due to oil leak and fire. Hence, to enhance a transformer’s reliability and extend its lifespan, a cost-effective and reliable condition monitoring technique should be adopted from day one of its installation. This will help detect incipient faults, extend a transformer’s operational life, and avoid potential consequences. With the global trend to establish digital substation automation systems, transformer online condition monitoring has been given much attention by utilities and researchers alike. Several online and offline condition monitoring techniques have been recently proposed for oil-immersed power transformers. This paper is aimed at providing a state-of-the-art review for the various condition monitoring technologies used for oil-immersed power transformers. Concept of measurements and analysis of the results along with the future trend of condition monitoring techniques are presented.

A seismic swarm is a series of earthquakes that occur in a small area over a short period of time. A sequence of earthquakes of this magnitude is unusual in Switzerland, and it is impossible to anticipate how it may unfold in the future.The seismic activity of such an event usually fades after a few days or weeks. Significantly greater earthquakes are likely to occur during the next several days, with up to a chance of 5 to 10%. For these reasons, the underground research facilities need tools to provide data on the impact of these events on their experiments. The paper presents the techniques implemented at The European Organization for Nuclear Research (CERN) to allow the tracking and monitoring of these unusual events. Additionally, the real effect of such an unusual event is presented together with the statistical approach to monitoring and effect evaluation. Considering the collision energy of the beams at 14 TeV, the energy stored in the magnets at 10 GJ (2400 kg of TNT), and the energy carried by the two beams at 724 MJ (173 kg of TNT), prolonged exposure to vibration close to or above the set alarm levels may result in serious safety issues. The presented evaluation of earthquake swarm impact on underground facilities together with the approach for data evaluation can be used for the design of future detectors and accelerators. Additionally, it provides tools for facilities users to present the data in an easy to understand way. This includes the Future Circular Collider, whose purpose is to significantly expand the energy and intensity frontiers of planned particle colliders, with the goal of reaching collision energies of 100 TeV in the quest for novel physics. As a result, even greater standards for beam size and stability will be required.

Wind turbine condition-monitoring and fault diagnosis have important practical value for wind farms to reduce maintenance cost and improve operating level. Due to the special distribution law of the operating parameters of similar turbines, this paper compares the instantaneous operation parameters of four 1.5 MW turbines with strong correlation of a wind farm. The temperature-power distribution of the gearbox bearings is analyzed to find out the main trend of the turbines and the deviations of individual turbine parameters. At the same time, for the huge amount of data caused by the increase of turbines number and monitoring parameters, this paper uses the huge neural network and multi-hidden layer of a convolutional neural network to model historical data. Finally, the rapid warning and judgment of gearbox bearing over-temperature faults proves that the monitoring method is of great significance for large-scale wind farms.

Stator faults are the most critical faults in induction motors as they develop quickly hence requiring fast online diagnostic methods. A number of online condition monitoring techniques are proposed in the literature to respond to such faults, including the signature analysis of the stator current, vibration monitoring, flux leakage monitoring, negative sequence components of voltage and current and sequence components monitoring based on the identification of asymmetrical behavior in a machine. Negative sequence components of voltage and current and sequence components monitoring are commonly considered for the identification of asymmetrical behavior of induction motors. Negative sequence current analysis is a sensitive technique for the detection of shorted turns as it directly measures the asymmetry produced by the fault. However, the technique is sensitive to other asymmetrical faults and disturbances, which can also produce negative sequence currents. These disturbances include sensor errors, inherent asymmetry and voltage unbalance. This paper provides a comprehensive investigation of the disturbances using a motor model along with experimental measurements under varying load conditions. Then, a new phasor compensation technique is explained to eliminate such disturbances effectively. This technique enables the accurate detection of even relatively small shorted turn faults, even at an early stage. The technique is tested experimentally, and a set of practical results are given to validate the methods developed.

The idea of indicative fault diagnosis based on measuring the wind turbine tower sound and vibration is presented. It had been reported by a wind farm operator that a major fault on the generator bearing causes shock and noise to be heard from the bottom of the wind turbine tower. The work in this paper was conceived to test whether tower top faults could be identified by taking simple measurements at the tower base. Two accelerometers were attached inside the wind turbine tower, and vibration data was collected while the wind turbine was in operation. Tower vibration signals were analyzed using Empirical Mode Decomposition and the outcomes were correlated with the vibration signals acquired directly from the generator bearings. It is shown that the generator bearing fault signatures were present in the vibrations from the tower. The results suggest that useful condition monitoring of nacelle components can be done even when there is no condition monitoring system installed on the generator bearings, as is often the case for older wind turbines. In the second part of the paper, acoustic measurements from a healthy and a faulty wind turbine are shown. The preliminary analysis suggests that the generator bearing fault increases the overall sound pressure level at the bottom of the tower, and is not buried in the background noise.

Detection of partial discharge (PD) in switchgears requires extensive data collection and time-consuming analyses. Data from real live operational environments pose great challenges in the development of robust and efficient detection algorithms due to overlapping PDs and the strong presence of random white noise. This paper presents a novel approach using clustering for data cleaning and feature extraction of phase-resolved partial discharge (PRPD) plots derived from live operational data. A total of 452 PRPD 2D plots collected from distribution substations over a six-month period were used to test the proposed technique. The output of the clustering technique is evaluated on different types of machine learning classification techniques and the accuracy is compared using balanced accuracy score. The proposed technique extends the measurement abilities of a portable PD measurement tool for diagnostics of switchgear condition, helping utilities to quickly detect potential PD activities with minimal human manual analysis and higher accuracy.

The main goal of this paper is to review and evaluate how we can take advantage of state-of-the-art machine learning techniques and apply them in wind energy operation conditions monitoring and fault diagnosis, boosting wind turbines’ availability. To accomplish this, we focus our work on analysing the current techniques in predictive maintenance, which are aimed at acting before a major failure occurs using condition monitoring. In particular, we start framing the predictive maintenance problem as an ML problem to detect patterns that indicate a fault on turbine generators. Then, we extend the problem to detect future faults. Therefore, this review will consist of analysing techniques to tackle the challenges of each machine learning stage, such as data pre-processing, feature engineering, and the selection of the best-suited model. By using specific evaluation metrics, the expected final result of using these techniques will be an improvement in the early prediction of a future fault. This improvement will have an increase in the availability of the turbine, and therefore in energy production.

Current distribution anomaly can be used to indicate the onset of package-related failures modes in Silicon Carbide power MOSFET modules. In this paper, we propose to obtain the wire bond’s magnetic field profile using an array of Tunnel Magneto-Resistance (TMR) sensors, and characterise the small changes in the current density distribution to find the onset of the wire bond degradation processes, including wire bond lift-off, wire bond cracking, and wire bond fracture. We propose a novel condition monitoring technique where a non-galvanic high-bandwidth sensing and a reliability model monitor the health of the power switches. We designed a dedicated calibration set-up to examine the sensor array and calibrated to demonstrate the adequate sensitivity to a minimum 5% current anomaly detection in a single wire bond of the switching devices operating with 50 kHz switching frequency. We use a hardware-in-the-loop (HIL) experimental set-up to replicate wire bond-related failures in a 1200 V/55 A SiC MOSFET power module of a DC/DC Boost converter. Signal conditioning circuits are further designed to amplify and buffer the sensor readings. Experimental results showed the proposed technique is able to detect a wide range of package-related failures.

Modern wind turbines operate in continuously transient conditions, with varying speed, torque, and power based on the stochastic nature of the wind resource. This variability affects not only the operational performance of the wind power system, but can also affect its integrity under service conditions. Condition monitoring continues to play an important role in achieving reliable and economic operation of wind turbines. This paper reviews the current advances in wind turbine condition monitoring, ranging from conventional condition monitoring and signal processing tools to machine-learning-based condition monitoring and usage of big data mining for predictive maintenance. A systematic review is presented of signal-based and data-driven modeling methodologies using intelligent and machine learning approaches, with the view to providing a critical evaluation of the recent developments in this area, and their applications in diagnosis, prognosis, health assessment, and predictive maintenance of wind turbines and farms.

The use of artificial intelligence (AI) is increasing in various sectors of photovoltaic (PV) systems, due to the increasing computational power, tools and data generation. The currently employed methods for various functions of the solar PV industry related to design, forecasting, control, and maintenance have been found to deliver relatively inaccurate results. Further, the use of AI to perform these tasks achieved a higher degree of accuracy and precision and is now a highly interesting topic. In this context, this paper aims to investigate how AI techniques impact the PV value chain. The investigation consists of mapping the currently available AI technologies, identifying possible future uses of AI, and also quantifying their advantages and disadvantages in regard to the conventional mechanisms.

Advancements in wind turbine condition monitoring systems over the last decade have made it possible to optimise operational performance and reduce costs associated with component failure and other unplanned maintenance activities. While much research focuses on providing more automated and accurate fault diagnostics and prognostics in relation to predictive maintenance, efforts to quantify the impact of such strategies have to date been comparatively limited. Through time-based simulation of wind farm operation, this paper quantifies the cost benefits associated with predictive and condition-based maintenance strategies, taking into consideration both direct O&M costs and lost production. Predictive and condition-based strategies have been modelled by adjusting known component failure and repair rates associated with a more reactive approach to maintenance. Results indicate that up to 8% of direct O&M costs can be saved through early intervention along with up to 11% reduction in lost production, assuming 25% of major failures of the generator and gearbox can be diagnosed through advanced monitoring and repaired before major replacement is required. Condition-based approaches can offer further savings compared to predictive strategies by utilising more component life before replacement. However, if weighing up the risk between component failure and replacing a component too early, results suggest that it is more cost effective to intervene earlier if heavy lift vessels can be avoided, even if that means additional major repairs are required over the lifetime of the site.

This paper presents a cumulative sum (CUSUM)-based approach for condition monitoring and fault diagnosis of wind turbines (WTs) using SCADA data. The main ideas are to first form a multiple linear regression model using data collected in normal operation state, then monitor the stability of regression coefficients of the model on new observations, and detect a structural change in the form of coefficient instability using CUSUM tests. The method is applied for on-line condition monitoring of a WT using temperature-related SCADA data. A sequence of CUSUM test statistics is used as a damage-sensitive feature in a control chart scheme. If the sequence crosses either upper or lower critical line after some recursive regression iterations, then it indicates the occurrence of a fault in the WT. The method is validated using two case studies with known faults. The results show that the method can effectively monitor the WT and reliably detect abnormal problems.

In this paper, a novel image denoising algorithm and novel input features are proposed. The algorithm is applied to phase-resolved partial discharge (PRPD) diagrams with a single dominant partial discharge (PD) source, preparing them for automatic artificial-intelligence-based classification. It was designed to mitigate several sources of distortions often observed in PRPDs obtained from fully operational hydroelectric generators. The capabilities of the denoising algorithm are the automatic removal of sparse noise and the suppression of non-dominant discharges, including those due to crosstalk. The input features are functions of PD distributions along amplitude and phase, which are calculated in a novel way to mitigate random effects inherent to PD measurements. The impact of the proposed contributions was statistically evaluated and compared to classification performance obtained using formerly published approaches. Higher recognition rates and reduced variances were obtained using the proposed methods, statistically outperforming autonomous classification techniques seen in earlier works. The values of the algorithm’s internal parameters are also validated by comparing the recognition performance obtained with different parameter combinations. All typical PD sources described in hydro-generators PD standards are considered and can be automatically detected.