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We propose a 3D microfluidic mixer based on the alternating current electrothermal (ACET) flow. The ACET vortex is produced by 3D electrodes embedded in the sidewall of the microchannel and is used to stir the fluidic sample throughout the entire channel depth. An optimized geometrical structure of the proposed 3D micromixer device is obtained based on the enhanced theoretical model of ACET flow and natural convection. We quantitatively analyze the flow field driven by the ACET, and a pattern of electrothermal microvortex is visualized by the micro-particle imaging velocimetry. Then, the mixing experiment is conducted using dye solutions with varying solution conductivities. Mixing efficiency can exceed 90% for electrolytes with 0.2 S/m (1 S/m) when the flow rate is 0.364 μL/min (0.728 μL/min) and the imposed peak-to-peak voltage is 52.5 V (35 V). A critical analysis of our micromixer in comparison with different mixer designs using a comparative mixing index is also performed. The ACET micromixer embedded with sidewall 3D electrodes can achieve a highly effective mixing performance and can generate high throughput in the continuous-flow condition.

By increasing the number of floating electrodes or enlarging the width of single floating electrode, this work provides effective ways to strongly improve the particle trapping performance of induced charge electroosmosis (ICEO). Particle trapping with double or triple separate narrow floating electrodes increases the effective actuating range of ICEO flow and therefore enhance the optimum trapping ability to be 1.63 or 2.34 times of that with single narrow electrode (width of L=200μm), and the ideal trapping frequency is independent of the electrode number due to the mutual independence of electrochemical ion relaxation over each electrode. Furthermore, using a single wide floating electrode with the effective width equal to three separate narrow floating electrodes (L=600μm) instead of a single narrow one slightly lowers the ideal trapping frequency due to an increase in the characteristic polarization length, but the trapping performance is only up to 1.59 times of that with original single narrow electrode, implying that vertical channel confinement effect may severely suppresses the effective actuating range of ICEO flow and renders the trapping performance not as expected. Trapping experiments over wide floating electrode with different channel height were carried out, showing that the trapping performance increases by correctly increasing the channel height.