Britta Eiz-Vesper, Rainer Blasczyk, S. Kloess, Lubomir Arseniev, Christoph Priesner, Britta Maecker-Kolhoff, Hans-Gert Heuft, R. Esser, K. Aleksandrova, U. Köhl, L. Goudeva, Sabine Tischer, and M. Marburger
Mesenchymal Stromal Cells (MSCs) have achieved a great potential in Regenerative Medicine, although limited information exists about bioprocess and production on Good Manufacture Practices (GMP)-grade, standardization and quality controls. The present work describes our experience on the validation and GMP production of 25 consecutive bone marrow (BM)-derived MSCs batches for clinical use. BM was obtained from posterior iliac crests of patients. Manufacturing included isolation by density-gradient centrifugation and plating, trypsinization and secondary expansion cultures and, harvesting and formulation of a suspension containing 40 10E6 viable MSCs. Quality controls included cell counting and viability assessment; immunophenotyping; Sterility Test, Mycoplasma detection and Endotoxin Tests conducted according to European Pharmacopeia (Eur. Ph.) and, finally, Gram Staining. All products were shipped according to current EU Regulations. After validation, 25 MSCs batches for clinical application were manufactured. BM harvested volumes ranged from 98 to 163 mL (median 132,1mL) containing 8,38E8 to 4,29E9 viable Nucleated Cells (NCs) (median 2,53E9). Cell concentrations ranged from 5.74E6 to 3.56E7 NCs/mL (median 2.34E7). Final product volume was 10,0 mL (4-10,5 mL) containing a median of 4.02E7 (3.21E7-4.87E7) viable MSCs. Antigen expression was consistent with MSCs phenotype as described by ISCT. In a minority of the batches produced, we observed an increase of HLA-DR expression compatible with the activation on the MSCs. Sterility, Mycoplasma, Gram Staining and Endotoxin tests of the finished products were always negative. We have established a GMP protocol, using human sera as supplement, confirming its safety and feasibility. It is consistent and reproducible and the bioprocess developed demonstrated to be robust, safe and reliable. This work was cofounded by MEDCEL and FACTOCEL projects from the Spanish government (Ministerio de Ciencia e Innovacion).