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Assessing the long-term durability of concrete structures subjected to external sulfate attack (ESA) poses a significant challenge, primarily due to the lack of a well-defined quantitative metric for durability limit states. Traditional performance indicators such as compressive strength, mass loss, and expansion strain are insufficient for providing a comprehensive understanding of the extent of damage and are often difficult to measure accurately in practice. The primary objective of this study is to introduce a novel durability failure indicator, namely the failure thickness of concrete under ESA exposure, designed to quantitatively assess the ultimate limit state of concrete durability. Experiments were conducted and the results confirmed that the failure thickness can reliably reflect changes in both the elastic modulus and compressive strength of concrete exposed to ESA. A prediction model for estimating the failure thickness was subsequently developed, integrating key influencing factors like sulfate concentration, initial aluminate content, and sulfate ion diffusion coefficient. The established model exhibited a high degree of correlation between the predicted and experimental failure thickness values, with a low margin of error. The findings of this research contribute to serve as a foundation for both lifespan prediction and durability design of concrete structures exposed to sulfate-rich environments. • We propose a durability failure indicator based on critical sulfate concentration. • Concrete performance deterioration can be well characterized by failure thickness. • The validity of the prediction model of failure thickness was confirmed. [ABSTRACT FROM AUTHOR]

The anti-washout concrete (AWC) made with seawater and sea sand has a limited marine infrastructure application due to its unfavorable properties. Our study proposes an effective performance enhancement method for AWC using silica fume. A comprehensive examination was carried out to investigate the effects of silica fume on AWC's flowability, anti-washout ability, compressive strength, microstructure, permeability, and abrasion resistance, with the AWC prepared with seawater and sea sand, and molded in seawater. It was discovered that 10 % silica fume can most effectively improve the performance of AWC. This enhancement is due to the pore structure refinement realized with C-S-H gel generated from pozzolanic reaction. Exceeding 10 % silica fume content can have a detrimental effect on the slump-flow of mixtures, while only providing marginal improvements in impermeability and compressive strength. The study lays a fundamental groundwork for the wide use of sea-based resources and the application of AWC in marine engineering. • The science behind modification of AWC mortar molded in seawater using silica fume was revealed. • The effects of silica fume on the performance of AWC molded in seawater were thoroughly explored. • The optimal content of silica fume to improve performance of AWC molded in seawater was identified. [ABSTRACT FROM AUTHOR]