1. Improving profitability of continuous processes facing raw material variability through data-driven SMB-PLS model-based adaptive control.
- Author
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Paris, Adéline, Duchesne, Carl, and Poulin, Éric
- Subjects
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CONTINUOUS processing , *ADAPTIVE control systems , *PROFITABILITY , *LEAST squares , *PRODUCT quality - Abstract
• Novel control framework based on optimization in the latent space of a SMB-PLS model. • Real-time optimization of continuous process facing raw material fluctuation. • Overcomes parametric disturbances with model adaptation and closed-loop structure. • Adjustment of process operating conditions based on quality thresholds and economics. Reducing the impact of lot-to-lot raw material variability through optimization of operating conditions is key when the lots are already purchased, and available in inventory. The objective of this paper is to provide a framework to optimize operating conditions to maximize profitability while aiming at achieving product quality targets each time a new lot of raw material is fed to a continuous process. The proposed approach consists of solving an optimization problem in the latent space of a sequential multi-block partial least square model (SMB-PLS). Model updating and closed-loop operation are considered to overcome parametric disturbances. The approach is illustrated using a simulated grinding-flotation plant for a sequence of ore lots with variable properties. The case study shows that optimizing operating conditions with the proposed approach allows increasing biannual gain by 1.5 to 2 % compared to nominal operation. This represents between 59 and 75 % of the true achievable gain. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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