Search

Auxetic materials are attracting increasing interest due to their extraordinary or even abnormal mechanical properties. Different from the traditional truss-lattice structures, this paper proposes a series of novel auxetic plate-lattice structures with an excellent auxetic effect. Utilizing a dual-materials glue-free assembly design involving hyperelastic and plastic materials, these plate-lattices exhibit numerous advantages such as disassembly, assembly, replacement, recyclability, reusability, excellent energy absorption, high specific stiffness, and impact resistance performances. Quasi-static/dynamic tests and simulations are conducted to assess mechanical properties, including elastic constants, deformation modes, and mechanical responses. Simultaneously, the effect of the principal geometric parameter, concave angle, on the structural response was analyzed with various impact velocities. Findings suggest that the concave angle influences the structural elastic constants under compressive loading. The stress–strain response exhibits a distinct dual-plateau phenomenon. Taking the A65 (concave angle is 65°) configuration as an example, the stress on the second plateau is approximately 2.7 times that of the first plateau, significantly enhancing the structure's energy absorption capability. Under dynamic impact loadings, different configurations and varying impact velocities affect the structure's energy absorption performance. This paper introduces a series of assemblable plate-lattice structures with an auxetic effect, offering design insights and guidance tailored to the convenient transportation, unconventional structures, and rapid assembly needs of lightweight, impact-resistant mechanical metamaterials. [ABSTRACT FROM AUTHOR]

Additive manufactured lattice structures offer great potential for impact resistance applications. They exhibit excellent energy absorption characteristics during the elasto-plastic deformation process, providing protection to internal devices. However, the mechanical response of lattice structures undergoes substantial variations during the deformation process, thereby imposing limitations on their energy absorption behavior. This study introduces a novel twist design to modify the energy absorption behavior of rectangular and hollow cylindrical lattice structures. Powder bed fusion was used to fabricate the twisted lattice structures. The study employed a combination of compressive simulations and experimental investigations to systematically explore the impact of the twist angle on the peak crushing force, energy absorption, and crash load efficiency of the structures. Adjusting the twist angle results in a reduction of the peak crushing force and a transition towards a stable loading profile during the deformation process. Moreover, the crash load efficiency is also reduced. The twist design concept presented in this paper provides insight into designing and optimizing lattice structures for energy absorption applications. [ABSTRACT FROM AUTHOR]

In this paper, the aluminum foam sandwich (AFS) was obtained from foamable precursor sandwich (FPS) through a foaming process, in which the preparation of FPS was achieved by compound casting with hot rolling. The effects of rolling and foaming on the interface microstructures and mechanical properties were investigated. Furthermore, the interface bonding mechanisms and strengthening mechanisms were revealed. For FPSs, increasing the rolling pass increased the interface thermodynamic energy, which was beneficial to the achievement of a more effectively bonded interface. Meanwhile, the grains were refined, the fraction of low angle grain boundaries (f LGABs) and average geometrically necessary dislocation density ( ρ ¯ GND) at the interface increased, which collectively contributed to the enhancement of interface bonding strength and ductility. In the foaming process, although the interface thermodynamic energy led to a reduction in the original interface defects and an enhancement in elements diffusion at the pre-existing well-bonded interface, AFSs displayed lower interface bonding strength and ductility compared to their corresponding FPSs due to coarse grains, decreased f LGABs and ρ ¯ GND. Moreover, an analysis of interface strengthening mechanisms revealed that the increase of rolling pass for FPS resulted in an improvement in the interface bonding strength and ductility of the corresponding AFS. [ABSTRACT FROM AUTHOR]

• A topology optimization approach for porous scaffold is proposed. • The mechanical properties and mass transport characteristics are highly decoupled. • The elastic modulus and permeability are simultaneously maximized. • Large adjustment range of specific surface area and pore size are achieved. • Functional gradient scaffolds with adjustable local properties are designed. Design of tissue scaffolds in terms of multiple objectives such as mechanical and biological performances simultaneously remains challenging. In this paper, we present the development of a topology optimization approach that enables to design porous scaffolds with consideration of both mechanical and fluid properties simultaneously. The relationship between structural parameters, mechanical and mass transport properties was investigated, and then the scaffolds were optimized under the constraint of given pore size, porosity and specific surface area. Case studies on the optimized design of triply periodic minimal surface (TPMS) scaffolds were performed to illustrate the effective of our approach. Simulation and experimental results demonstrated that the proposed optimization approach fully decouples the mechanical and mass transport properties, specifically, under given porosities, the elastic modulus and permeability of optimized scaffolds ranged from 1.33 GPa to 16.7 GPa and 0.07 × 10−8 m2 to 1.62 × 10−8 m2, respectively. Three types of optimized gradient scaffolds were designed and they all exhibited significant functional gradients and high adjustability. The proposed approach decouples synergy and enables individual customization of multi-physics properties, providing practical guidance for gradient scaffolds with desired performance. [ABSTRACT FROM AUTHOR]

This paper proposes a numerical model to predict the pattern and features of the fracture surface and to understand the mechanisms and cause of the failure. Various fiber orientations of 0°, 90°, 0°/90° and ± 45° were utilized in the production of unidirectional glass-fiber-reinforced epoxy composites via the vacuum bagging technique. The mechanical properties of the manufactured composites were evaluated by measuring parameters including tensile strength, compressive strength, flexural strength and interlaminar shear strength. High-resolution scanning electron microscopy was used to examine the mechanisms of fracture in laminates. The mechanical properties of the composite material were found to be considerably improved when a unidirectional 0° fiber orientation was used, as compared to other fiber orientations. This was true for tensile, compressive, flexural and interlaminar shear loading modes. The composite laminates demonstrated several modes of breaking, including fibers pulling away from the matrix, holes in the matrix and river flow lines, depending on the direction of the fibers. The outcomes of the numerical simulation demonstrate a high level of fidelity with experimental findings. This study provides a valuable reference for predicting numerical analysis of the microstructure and mechanical properties. [ABSTRACT FROM AUTHOR]