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Enormous annual sewage sludge (SS) volumes pose global environmental challenges owing to contamination and significant greenhouse gas emissions. Here, we investigated the economic viability of co-pyrolyzing SS and biomass waste to produce biofuels (bio-oil and gas) and biochar. Net present worth (NPW) analysis, the sale product break-even price, and sludge handling price (SHP) were used to determine the profitability of co-pyrolysis compared with SS pyrolysis alone and conventional treatment methods. In this study, the sale prices of biochar based on quality (i.e., stability, carbon sequestration effectiveness, and heavy metal content) were estimated to be 2.24, 1.44, and 0.98 CAD/kg for high-, medium-, and low-grade biochar. The bio-oil prices, estimated based on the higher heating values of bio-oil and diesel, ranged from 0.80 to 1.22 CAD/kg. Sawdust (SD) and wheat straw (WS) were the chosen co-pyrolysis feedstocks, with four mixing ratios (20, 40, 60, and 80 wt%). Economically, SD (40 wt% mixing ratio) co-pyrolysis achieved the best performance, with a maximum NPW of 8.71 million CAD. SD single and co-pyrolysis were the only profitable scenarios. Moreover, SS single pyrolysis and WS co-pyrolysis exhibited higher profitability than conventional SS treatment methods, with SHPs of 65 and 40 CAD/1000 kg dry sludge, respectively. Sensitivity analysis highlighted the dependence of economic performance on biochar and bio-oil market value. This study offers the first economic analysis of this approach and enhances our understanding of the potential of co-pyrolysis for biofuel and biochar production, providing innovative solutions for the environmental challenges of SS disposal. [Display omitted] • Cost, operating expenses, and energy recovery of a pyrolysis plant were evaluated. • Co-pyrolyzing SS with sawdust SS showed the highest NPW of 8.71 million CAD. • All single and co-pyrolysis cases showed higher revenue than SS disposal methods. • Economic feasibility was dependent on bio-oil and biochar quality and sales price. [ABSTRACT FROM AUTHOR]

Renewable energy sources such as biomass have been proven to be one of the promising sustainable alternatives to fossil fuels. However, using biomass directly as a fuel is less attractive due to its high moisture content, poor grindability, low bulk density, and low energy density nature. Hence biomass can be converted into biochar to overcome these challenges. In this study, biochar was derived from citrus peels biomass by slow pyrolysis over the temperature range of 300–700 °C. The effect of pyrolysis temperature on the quality of citrus peels-derived biochar was examined based on the physical and chemical properties obtained from various analyses. The citrus peels biomass and biochar were characterized by means of higher heating value (HHV) analysis, field emission scanning electron microscopy with energy dispersive X-ray spectroscopy (FESEM-EDX), Fourier transform infrared ray (FTIR) analysis, proximate and thermogravimetric analysis. Based on the characterization results, the potential usage of the derived biochar as a solid fuel was discussed. Results obtained from the pyrolysis experiments indicated that a lower pyrolysis temperature produced a higher char yield. The carbon content and energy content of biochar were found to be increasing with pyrolysis temperature. Biochar produced at 500 °C presented the best fuel properties by having the highest value of HHV and carbon content. The results from this study provided great insights into biomass waste reutilisation to generate value-added biochar for renewable energy production in Malaysia. [Display omitted] • Promising potential for citrus peels biomass to biochar for energy conversion. • Higher heating value of citrus peels biochar comparable to sub-bituminous coal. • Carbon and energy content increased with increasing pyrolysis temperature. • Better combustion stability for biochar of higher pyrolysis temperature. [ABSTRACT FROM AUTHOR]