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Cooling rate has large effect on the structures and properties of glasses, which may change the chemical, physical, and mechanical properties of glasses, and their crystallization behaviors. In this work, effect of cooling rate on the crystallization and optical properties of glasses, which have been utilized to precipitate semiconductor nanocrystals, are investigated using sodium zinc silicate glasses as typical example. Cooling rate strongly affects the structural connectivity of the glasses, and as a result, Na 8 Al 4 Si 4 O 18 nanocrystals are formed as predominant crystalline phases in glasses with larger cooling rate, and ZnS nanocrystals are formed in glasses with smaller cooling rate. Results reported illustrate that it is important to control the cooling rate of the glass in order to modulate the crystallization and optical properties of semiconductor nanocrystals embedded in glasses. [ABSTRACT FROM AUTHOR]

Designing high-performance ceramic adsorbent with a wide spectrum of properties such as regulatable pore structure, high surface area, ultrahigh organic dye removal efficiency and renewability in an affordable and rational approach is vital for real-life applications. However, integrating all these individual functionalities simultaneously into one bulky material is still challenging. Herein, hierarchical porous ceramic adsorbents with nanofibrous-granular composite structure were proposed via colloidal co-assembly of coal-containing kaolin waste and silicon to resolve the above conflicting demands. Such structure endows the resultant products with satisfactory surface area of 52 m2 g−1, ultrahigh malachite green removal efficiency of 97.6%, outstanding adsorption capacity of 97.6 mg/g, excellent renewability after calcining at 500 °C. Such ceramic adsorbent provides a sustainable and feasible strategy for fabricating water purification materials. [ABSTRACT FROM AUTHOR]

Porous materials with wrinkled surfaces could have broad applications in catalysis and adsorption. However, designing cellular ceramics with similar structures is challenging. Herein, we demonstrated the binary colloidal self-assembly of γ-Al 2 O 3 nanoparticle/silica gelation network for constructing such materials. The competitive effect between volume shrinkage and surface bend during water evaporation of silica gel contributed to wrinkled aperture surface. During calcination, silica nanoparticles were highly active to react with alumina to form mullite nanocrystals, bringing about high compressive strength at low relative densities. After calcining at 1350 °C, resultant products with hierarchical structure exhibited an outstanding compressive strength of 4.2 MPa, a relatively high surface area of 7.23 m2/g at a porosity level of 83.3%. The current strategy provides a feasible and affordable approach for producing high performance ceramic foams towards practical application fields in catalysis and adsorption. [ABSTRACT FROM AUTHOR]

Engineering highly porous SiC foams with interconnected cellular architecture and satisfactory compressive strength for the practical applications remains a challenging task. In the current work, SiC foams bonded by in-situ formed mullite phase were fabricated via polyurethane foaming using boehmite sol-coated SiC powder as the raw material. The strategy in the current work endowed the resultant products with ultrahigh porosity, interconnected pore structure, and a robust mullite bonding phase among the SiC particles. The resulting products with this cellular architecture possessed a high porosity level of 88.5% and maintained a robust compressive strength of 2.56 MPa. Our results showed that as-prepared products are promising for practical applications in the filtration, adsorption and catalytic areas. [ABSTRACT FROM AUTHOR]

The design and synthesis of new filtration materials for high-temperature particulate matter capture are of both technological and scientific importance but still remain a challenging task. In the current work, we presented an approach for the manufacturing of highly porous SiC cellular ceramics by combining polyether polyol-modified carbon black with polyurethane foaming method. Hydroxyl groups were introduced to the surface of carbon black to prevent agglomeration. As-obtained SiC cellular ceramic possed three-dimensional interconnected reticular architecture with the abundant micron-sized window on its cell wall. The resulting porous SiC ceramic exhibited a high removal efficiency (95.8%) with extremely low pressure drop (38 Pa). The successful fabrication of such fascinating material may provide new insights for high-temperature particulate matter filtration. [ABSTRACT FROM AUTHOR]

Preparation of ultralight ceramic foams via aqueous-based direct foaming method for practical application is a challenging task owing to Ostwald ripening of wet foam and unsatisfied mechanical strength of final products. To tackle these issues, the current work demonstrates the construction of alumina-mullite ceramic foams via gelation-assisted dual-phasic nanoparticle stabilized foams using boehmite sol and nanosilica as the raw materials. The gelation process of boehmite sol inhibits the Ostwald ripening and pore enlargement during drying. The highly active alumina powder derived from boehmite sol and nanosilica enables the reaction by forming mullite at 1200 °C. Consequently, the resultant products demonstrate a compressive of 3.9 MPa at a porosity level of 95.9 %, a bulk density of 0.18 g/cm3 and an ultralow thermal conductivity of 0.1043 W m−1 K−1 after firing at 1200 °C. The current strategy provides new insight for fabricating high-performance ceramic foams for multiple applications. [ABSTRACT FROM AUTHOR]

Engineering high performance cellular ceramics with both ultralow density and satisfactory compressive strength for practical applications still represents a grand challenge. Herein, alumina-based cellular ceramics bonded by in-situ formed mullite phase were constructed by Al 2 O 3 –Si-boehmite particle-stabilized foams. The gelation of boehmite sol improved the stability and harnessed the deformation of dried Al 2 O 3 –Si composite foam. The oxidation of silicon and further generation of in-situ mullite phase enhanced the chemical bond between alumina particles on cell walls, resulting in the superior mechanical properties. As an exemplar, the resulting cellular ceramic possessed the robust compressive strength of 2.26 MPa at a high porosity of 87.8%. The gelation-assisted Al 2 O 3 –Si particle-stabilized foams provide a facile and convenient strategy for construction of composite ceramic foams with high porosity and robust strength. [ABSTRACT FROM AUTHOR]

A gelcasting system of alumina utilizing tartaric acid as the dispersant and glutaraldehyde as the crosslinker is reported, in which glutaraldehyde can polymerize itself and react with tartaric acid, thus forming a three-dimensional network. Measurement of zeta potential and viscosity shows good dispersion ability of tartaric acid. Shear modulus during gelation demonstrates its good gelation strength and fast gelation speed at room temperature. Moreover, an effective way to control the gelation speed is provided to improve the feasibility of this method. Results indicate that this gelcasting method has the advantages of low viscosity, small amounts of additives and short forming time and is a promising method to fabricate green bodies with large sizes and complex shapes. [ABSTRACT FROM AUTHOR]

Cellular ceramics with 3D network architecture are attracting ever-increasing attention because of their great application potential in multiple fields. Unfortunately, a daunting challenge still remains for fabricating such materials. A novel methodology is provided in the current work to construct cellular ZrO 2 ceramics with such architecture by combining polyurethane foaming and chemical modification technology. Stearic acid grafted ZrO 2 powder with improved dispersibility allows the successful assembly into the polyurethane porous framework. The obtained cellular materials possess a three-dimensional network architecture with windows on the cell wall. The resulting ZrO 2 cellular ceramic with such unique structure exhibits a relatively high porosity (83.5%) and robust compressive strength (13.5 MPa), which outperforms most of the existing ZrO 2 -based counterparts. With above advantages, we envision that as-prepared products are promising for filter applications. [ABSTRACT FROM AUTHOR]

Ultralight ceramics with striking mechanical properties and improved pore connectivity could have wide applications in areas ranging from catalyst support to hot gas filtration. However, creating such materials has proven to be a challenging target. This work demonstrated a novel methodology to prepare porous MgAl 2 O 4 ceramics by calcining gelled MgO–Al 2 O 3 –SiO 2 particle-stabilized foams. The striking green strength of dried foams can be achieved as a consequence of MgO hydration and subsequent formation of gelled Mg(OH) 2 and MgO–SiO 2 –H 2 O skeleton. The decomposition of colloidal substance at elevated temperature resulted in the formation of small pores on the cell wall, thus forming the hierarchical porous architecture and improving the pore connectivity. The highly porous MgAl 2 O 4 ceramics fired at 1600°C possessed the integrated properties of ultrahigh porosity (87.0%), improved pore connectivity and satisfactory compressive strength (7.93 MPa), showing great potential to be used in multiple industrial fields. [ABSTRACT FROM AUTHOR]

A facile strategy for the fabrication of elongated mullite reinforced porous alumina ceramics (PACs) using carbonized rice husk (CRH) as pore-forming agent and silica source is reported for the first time. A large amount of elongated mullite is synthesized in pores due to the reaction of amorphous silica in CRH skeleton and alumina ceramic powder. Elongated mullite acts as the bridges between pore walls, enhancing the compressive strength of PACs. Furthermore, secondary pores from the intersection of elongated mullite is favor of decreasing of the thermal conductivity. High performance PAC with porosity of 74.3% has been fabricated by employing 25 wt% CRH, which possesses relatively low thermal conductivity of 0.189 W/(m•K) and ultra-high compressive strength of 45 MPa. Its comprehensive performance is much better than that of existing ceramic materials. Our findings present a facile, eco-friendly and effective approach to fabricate high performance PACs as the high-temperature thermal insulation materials. [ABSTRACT FROM AUTHOR]

Abstract A facile method for preparation of SiC nanofibrous network reinforced hierarchical structured porous Si 3 N 4 based ceramics via annealing Si-Si 3 N 4 binary particle-stabilized foam in coke bed is reported in this work for the first time. The atmosphere created by coke bed enables the fabrication of Si 3 N 4 based porous ceramics at 1450 °C without using sintering additives. As prepared specimens possess a relative high compressive strength due to the partial oxidation of Si 3 N 4 particles. This novel structure with three levels of hierarchy characterized by flexible SiC nanofibrous network, cell walls and unit cells can be characterized. The vaporization of silicon powder results in formation of Si(g), SiO(g) and allows subsequent generation of SiC nanofibrous network, leading to a considerable number of micro-pores on cell walls simultaneously. As-prepared porous ceramics contained 76.7% porosity and had compressive strength of 10.81 MPa. [ABSTRACT FROM AUTHOR]

An innovative approach for fabricating porous alumina ceramics (PACs) with improved mechanical and thermal properties using walnut shell powders as pore-forming agent combined with alumina sol impregnation is reported in the present work. It is demonstrated that uniform distribution of spherical pores can be observed in as-prepared PACs by using above technical route. The decrease of walnut shell powder sizes significantly promotes the enhancement of crushing strength and reduction of thermal conductivity of the PACs. Meanwhile, the impregnated alumina sol is favoring for the formation of spherical micro-pores, then further improves their mechanical and thermal insulation performances. The lowest thermal conductivity and highest crushing strength of resulting sample reach 0.16 W/m K and 29.2 MPa, respectively. This novel method offers new possibilities to fabricate high-quality PACs. [ABSTRACT FROM AUTHOR]

In order to reduce thermal conductivity but to exhibit better mechanical properties of porous alumina ceramics (PACs), a novel approach, based on the modification of pore structures (i.e. mean pore size, micro-pore proportions and pore shape factor) by impregnation of alumina sol, is reported in the present work. The properties of as-impregnated samples were compared with commercial alumina hollowsphere bricks. Results show that impregnation of alumina sol in PACs has a positive influence on pore structures, leading to a superior strength and a lower thermal conductivity. In particular, when 8 wt% alumina sol solid content is impregnated, the crushing strength (35.3 MPa) and thermal conductivity (0.15 W/m K at 200 °C) of sample are much better than that of the commercial alumina hollowsphere bricks. This novel method for excellent PACs provides promising applications as insulating lining materials in the fields of industrial furnace. [ABSTRACT FROM AUTHOR]

In the present work, carbon black (CB) works as a pore-forming agent in the preparation of alumina porous ceramics. The pore structures ( i.e. mean pore size, pore size distribution and various pores size proportions) were characterized by means of Micro-image Analysis and Process System (MIAPS) software and mercury intrusion porosimetry. Then their correlation and thermal conductivity as well as strength were determined using grey relation theory. The results showed that the porosity and mean pore size increased against the amount of CB, whereas the thermal conductivity, cold crushing strength and cold modulus of rupture reduced. The <2 μm pores were helpful for enhancing the strength and decreasing the thermal conductivity whereas the >14 μm pores had the opposite effects. [ABSTRACT FROM AUTHOR]

A new gelcasting approach of alumina inspired by Isobam was designed utilizing a polyelectrolyte dispersant named BTT, which is able to form cross-links via thiol-ene reaction with pentaerythritol tetrakis(2-mercaptoacetate). Measurement of zeta potential and viscosity shows good dispersion ability of BTT in 52 vol% alumina suspensions. The flow curves and shear modulus of wet green bodies during gelation demonstrate its high gelation strength in comparison with Isobam. The analysis of effects of addition of ammonium citrate tribasic into the system indicates that a polymer-particle double network is supposed to form during gelation. Elastic part and viscous part of gelation strength of the system are mainly dominated by interaction between polyelectrolyte and particles and cross-linking respectively, which accounts for the existence of both high gelation strength and flexibility of wet green bodies fabricated in this approach. [ABSTRACT FROM AUTHOR]

Abstract In the present work, Al 2 O 3 -Si 3 N 4 porous ceramics with a cactus-like architecture were fabricated by calcining Al 2 O 3 -Si binary particle-stabilized foams in the nitrogen atmosphere. A large number of acicular Si 3 N 4 nanobelts were constructed on the surface of cell walls as a consequence of CVD process to achieve an interlaced network. Such structure was beneficial to realize a high capture efficiency of particulate matters (PM) during filtration. Resultant products having a bulk density of 0.38 g/cm3 at an apparent porosity of 86% can potentially be applied as the air filters in environment field. [ABSTRACT FROM AUTHOR]

Abstract Poor ionic conductivity of solid-state electrolyte (SE) and high interface resistances between the SE and electrodes are two major challenges for solid-state sodium batteries (SSBs). In this work, an integrate strategy is proposed for improving the ionic conductivity of SE and reducing the interfacial resistance between SE and cathode. The pure-phase Na 3 Zr 2 Si 2 PO 12 (NZSP) is prepared by optimizing the composition ratios of the starting materials and is applied as SE for SSBs. The as-prepared NZSP SE achieves a relatively high ionic conductivity of 1.935 × 10−4 S cm−1 at 25 °C and a good electrochemical stability up to 5 V vs. Na+/Na. The solid-state Na|NZSP|Na symmetrical cell can perform a consistent cycling for 70 h, indicating the excellent chemical and electrochemical stability for SE and SE/Na interface. A composite cathode is fabricated using NZSP and Na 3 V 2 (PO 4) 3 (NVP) particles. The sodiated Nafion is particularly applied as the interface modifier for the cathode to facilitate the ionic contact. At 25 °C, the SSB with NZSP SE and the composite cathode modified by sodiated Nafion delivers a discharge capacity of 81.6 mA h g−1 at the current density of 20 mA g−1 and retains a high capacity of 62.23 mA h g−1 after 50 cycles. These results indicate that optimization of the NZSP electrolyte and the NZSP/NVP interface is an efficient method to achieve the high-performance SSB. [ABSTRACT FROM AUTHOR]

Sodium zirconium silicon phosphorus with the composition of Na 3 Zr 2 Si 2 PO 12 (NZSP) was prepared by a facile solid state reaction method. The effects of the calcination temperature and rare earth element substitution on the structure and ionic conductivity of the NZSP material were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and AC impedance measurement. The results show that the microstructure and ionic inductivity of the NZSP was strongly affected by the aliovalent substitution of Zr 4+ ions in NZSP with rare earth metal of La 3+ , Nd 3+ and Y 3+ . At room temperature, the optimum bulk and total ionic conductivity of the pure NZSP solid electrolyte sintered under different conditions were 6.77×10 −4 and 4.56×10 −4 S cm −1 , respectively. Substitution of La 3+ , Nd 3+ and Y 3+ in place of Zr 4+ exhibited higher bulk conductivity compared with that of pure NZSP. Maximum bulk and ionic conductivity value of 1.43×10 −3 and 1.10×10 −3 S cm −1 at room temperature were obtained by Na 3+x Zr 1.9 La 0.1 Si 2 PO 12 sample. The charge imbalance created by aliovalent substitution improves the mobility of Na + ions in the lattice, which leads to increase in the conductivity. AC impedance results indicated that the total ionic conductivity strongly depends on the substitution element and the feature of the grain boundary. [ABSTRACT FROM AUTHOR]

Constructing high-performance air filters for high-temperature particulate matter (PM) removal is of great importance but remains challenging. Here we demonstrate the ceramic foam-based filters via polyurethane (PU) foaming using diatomite and kaolin powder as the starting materials. Diatomite was grafted by dodecanedioic acid (DA) to improve the dispersity in the PU slurry. The calcined products demonstrated a hierarchical pore structure with multiple well-controlled micron-sized window pores on the cell wall of the sub-micron bubble. The resulting products exhibited a high removal efficiency (96.3%) at a pressure drop of 33 Pa. This research showed that as-prepared ceramic foams can be potentially used as new high-temperature filters for high-temperature PM removal. [ABSTRACT FROM AUTHOR]

Structural design/doping strategy is an efficient method to prepare electrolytes with high oxygen ionic conductivity, but there is still hindrance for solid oxide fuel cell (SOFC) commercialization. Recent advances in semiconductor ionic materials have developed a novel strategy in designing low-temperature electrolyte materials. Here, a heterostructure composite of LSFC (La 0.6 Sr 0.4 Fe 0.8 Cu 0.2 O 3-δ) and SDC (Sm 0.2 Ce 0.8 O 2−δ) is developed. The LSFC-SDC composite exhibits a high ionic conductivity, >0.1S/cm at 550 °C. With symmetrical NCAL (Ni 0.8 Co 0.15 Al 0.05 LiO 2-δ)-coated electrode, cells with SDC-LSFC electrolyte exhibit high open-circuit voltage (OCV), and achieve a significant power improvement (>1000 mW/cm2) compared with pure SDC electrolyte at 550 °C. The short-term stability result has proven the operating ability of SDC-LSFC electrolyte under fuel cell environment (H 2 /air). This work demonstrates a new developing route of low-temperature solid oxide fuel cell (LTSOFC), which is different from the conventional SOFC. [ABSTRACT FROM AUTHOR]

Herein, the preparation of millimeter-sized poly-hollow alumina spheres (PHASs) with high-surface-area is proposed via an innovative and facile ball dropping method based on particle-stabilized emulsions. The PHASs fabricated by this method possess high specific surface area because of their hierarchical pore structures and high porosity, and exhibit remarkable superiority over the commercially available active alumina materials with specific surface areas of 200–300 m2g-1. The resultant millimeter-sized PHASs have diameters in range of 2–6 mm, average mesoporous sizes of 4–8 nm, and excellent specific surface areas of 400–500 m2 g-1, which are achieved with oil-water volume ratio of 3:1, rotation speed of 900 rpm, and sintering temperature of 500 °C. These high-performance PHASs with ultra-high specific areas and hierarchical pore structures can potentially be useful in various applications. [ABSTRACT FROM AUTHOR]

Isobam, a copolymer of isobutylene and maleic anhydride, is a newly developed gelling agent for ceramic colloidal forming. However, the Isobam system exposes a weakness of high viscosity when solids loading exceeds 54 vol%. Suitable additives to effectively decrease viscosity and have minimal impact on gelation strength were discovered from various dicarboxylic acids through investigation on zeta potential, viscosity of suspensions, shear modulus during gelation and yield stress and modulus of elasticity of wet green bodies. Alumina ceramics with flexural strength of 442 ± 49 MPa and a Weibull modulus of 10.8 were produced from 54 vol% suspensions with 0.5 wt% Isobam assisted by 0.04 wt% phthalic acid and 0.03 wt% oxalic acid after pressureless sintering. [ABSTRACT FROM AUTHOR]

The generation of PVA hydrogel through freeze-thaw technique has been utilized innovatively to complete the forming process of porous Si 3 N 4 ceramics in the present work. In comparison with gelcasting method, green body with comparable strength has been achieved by this novel forming process, which is owing to the strong function of PVA gel caused by the freeze-thaw cycles. Herein, Si 3 N 4 hollow spheres are employed as pore-forming agent in order to achieve closed pores. The morphology of green body illustrates that pores originate from both hollow spheres and the space occupied by ice crystals, and the latter gives rise to the increase of porosity around 10%. Studies on the mechanical, dielectric and thermal properties of porous Si 3 N 4 ceramics dependent on freeze-thaw cycle and freezing time have been performed. It is found that porous ceramics treated for freeze-thaw 2 cycles with freezing time of 24 h present excellent properties, which are promising to be applied as radome materials. [ABSTRACT FROM AUTHOR]

As a copolymer of isobutylene and maleic anhydride, Isobam, a newly-developed gelling agent, plays a significant role in ceramic forming process. However, dispersion and gelation behavior of Isobam has not been discussed in detail yet. To investigate the influence of other dispersants, pH and electrolytes on dispersion and gelation behavior of Isobam, zeta potential, viscosity and modulus curves during gelation were measured from 50 vol% alumina suspensions with 0.1–0.7 wt% Isobam. A two-step bridging mechanism is proposed to explain the gelation behavior of Isobam, providing guidance on usage of Isobam in combination of other additives to achieve suspensions with high solids loading and adjustable gelation characteristic. [ABSTRACT FROM AUTHOR]

Compressive strength is one of the most important mechanical properties for ceramic foams but the dependence of compressive strength of highly porous ceramic foams on porosity remains unclear up to now, especially for the ceramic foams with porosity above 94%. In this paper, the relationship between compressive strength and porosity of ceramic foams with high porosity in the range of 79–98% was studied for the first time. The alumina ceramic foams and zirconia foams were prepared by particle-stabilized foaming method using sodium dodecyl sulfonate (SDS) as foaming agent. It was found that the function relation between compressive strength and porosity depended on porosity level. Specifically, compressive strength of ceramic foams fitted well with Rice Model when the porosity ranged from 79% to 94%. When the porosity increased above 95%, compressive strength of ceramic foams showed linear relation to porosity, which was probably due to the characteristic of highly porous ceramic foams with thin and lamellate cell wall. [ABSTRACT FROM AUTHOR]