Search

In this study, a high-entropy approach was employed to design a new single-phase A2B2O7 oxide for thermal insulation applications. Multicomponent high-entropy oxides, containing up to seven different cations, were successfully synthesized in a single defective fluorite structure. We observed that the incorporation of the functional cation, Zn2+, effectively blocked the heat radiation phenomenon by reducing the photon mean free path, and further reduced the high-temperature thermal conductivity owing to the larger free carrier concentration originated from the large number of oxygen vacancies. Although a large concentration of Zn2+ caused a slight reduction in thermal expansion, this study suggests that functional cations can be easily incorporated; thus, expanding the material diversity beyond the typical doping levels to develop new thermal barrier materials.

We report a polylactic acid (PLA)-polyethylene glycol (PEG) mixture as a thermoplastic binder to prepare shape-machinable ceramic green bodies. During the mixing process, the high viscosity of the PLA binder impedes effective mixing with ceramic powders. To address this issue, PEG was introduced as a plasticizer into ceramic/PLA composites to diminish the overall viscosity of the feedstock, which resulted in effective mixing with ceramic powders. After sintering green bodies composed of PLA-PEG binders and ceramic compounds, the mechanical properties (flexural strength and porosity) of the sintered specimens were investigated and compared with those of sintered specimens made from wax-based green bodies. The sintered specimens made from ceramic/PLA-PEG composites showed comparable mechanical properties and porosities with the sintered specimens made from ceramic/wax composites. In addition, the shape-machinable characteristic of the green bodies made from ceramic/PLA-PEG composites was demonstrated by deforming the entire structure of the green bodies via simple heat treatment.

A new method of fabricating translucent alumina brackets using powder injection molding (PIM) is reported. Alumina powder was mixed with MgO, La 2 O 3 , and Y 2 O 3 to control grain size and porosity. The powders were mixed with a binder consisting of a mixture of paraffin wax and polyethylene in a 1:1 ratio to make feedstock for injection molding. The total amount of binder was limited to 14 wt% to minimize shrinkage and cracking after sintering. After injection molding, debinding was performed using the wicking method and samples were sintered in a vacuum at 1700 °C to achieve high density. Ultimately, translucent corundum was fabricated. The sintering additives resulted in a decrease in porosity and an improvement in translucency by promoting grain growth during pressure-less sintering. After sintering, Vickers hardness, bending strength, density, and transmittance of the fabricated parts were measured to show that those values were comparable to those of the commercially available dental brackets. Therefore, the translucent alumina block was successfully fabricated using PIM method to be potentially used as a dental bracket.