Search

Abstract The nucleation and epitaxial growth behavior of a novel Al 2 O 3 -ZrO 2 nanoeutectic rapidly solidified from the oxyacetylene flame remelting have been investigated. The nanoeutectic ceramic consists mainly of highly textured cellular structure with an average interphase spacing of 136 nm. Especially, a singular transition mechanism associated with " one-step cellular refining " to " two-step cellular refining " is proposed in a variable region from a coarse irregular to an ultrafine lamellar structure, and the regional undercooling is estimated to be 0.57–2.86 K. The Al 2 O 3 phase nucleates as the leading phase in the rapidly solidified structure according to a quantitative calculation of nucleation rate. The cellular eutectic exhibits with a tilted feature, where its cellular growth deviates from the heat flow direction to a preferred growth orientation. [ABSTRACT FROM AUTHOR]

In the present work, microstructural refinement and mechanical response of Al 2 O 3 –ZrO 2 eutectics fabricated by a pulse discharge plasma assisted melting (PDPAM) method were investigated. The solidified microstructure evolves from polygonal eutectic colonies into irregular cellular colonies with increasing the superheating temperature of the melt from 1820 °C to 1900 °C. The average eutectic spacing inside the colonies decreases from 1.80 ± 0.10 μm to 0.25 ± 0.06 μm, and the coarse inter-colonial structure is refined, which is attributed to the increase in undercooling temperature. High-temperature microstructural stability of Al 2 O 3 –ZrO 2 eutectics is improved significantly as contrasted with the as-sintered ceramics. Besides, the load dependence of Vickers hardness for Al 2 O 3 –ZrO 2 eutectics is investigated. [ABSTRACT FROM AUTHOR]

Li 7– x La 3 Zr 2– x Ta x O 12 (0 ≤ x ≤ 1) ceramics were prepared by pressureless sintering at 1230 °C in air. XRD, SEM and Impedance test were used to characterize the crystal structure, microstructure and electrical performance of Li 7– x La 3 Zr 2– x Ta x O 12 ceramics. According to XRD data, the specimens with x ≥ 0.2 sintered at 1230 °C for 1 h exhibit a cubic garnet structure without impurities. The Ta-doped specimens sintered at 1230°C for 1 h show high relative density of 91.6%–93.9%. Ta doping has a certain effect on the Li vacancy concentration, lithium arrangement, movable Li+ concentration and microstructure of the LLZO ceramic. The Li 6.6 La 3 Zr 1.6 Ta 0.4 O 12 ceramic sintered at 1230°C for 1 h has the highest total conductivity of 6.01 × 10–4 S·cm–1 at room temperature and the lowest activation energy of 0.27 eV. [ABSTRACT FROM AUTHOR]

The present work aims to provide fundamental insights into the grain size dependence and mechanical behavior of hot-pressed Al 2 O 3 -ZrO 2 ceramic at its eutectic composition, and further to explore the hardening effect of laser-induced surface nanoeutectic layer. The underlying correlations between densification behavior, grain size distribution and mechanical properties were elucidated. Sintering at 1550 °C promotes the densification without extensive grain growth, and in this case the sample exhibits a critical density of 99.3 %. The average grain size is tailored into a range of 0.6–0.9 μm, and the measured flexural strength and toughness reach 1100 MPa and 11 MPa·m1/2, respectively. The metastable t -ZrO 2 grains indeed play a pivotal role in energy dissipation at the crack tip through crack deflection and branching. In addition, the mechanical behavior is reasonably explained through constructing a multilevel toughening mechanism map associated with grain size distribution of ZrO 2. Particularly, surface nanocrystallized Al 2 O 3 -ZrO 2 eutectic layer with a thickness of 1000 μm free of pores and cracks is achieved by a rapid laser melting process. The outmost laser-modified nanoeutectic layer exhibits a fine cellular structure with an interphase spacing of only 105 nm and a hardness of as high as 26.1 GPa, which provides a promising potential in enhancing significantly the hardness and wear resistance for applications as sliding ceramic components. [ABSTRACT FROM AUTHOR]

In the present work, Al 2 O 3 -GdAlO 3 oxide nanopowders with eutectic composition of 77:23 (in molar ratio) were prepared via a chemical co-precipitation method. α-SiC particles were then incorporated with different volume fractions of 10, 15 and 20 vol% into the oxide powders. Al 2 O 3 -GdAlO 3 –SiC ceramics were hot-pressed at different sintering temperatures to obtain fully densified bulk ceramics. The as-sintered composites consist mainly of α-Al 2 O 3 , GdAlO 3 and α-SiC phases, and exhibit a dense and uniform microstructure. The GdAlO 3 grains are entangled with α-Al 2 O 3 grains as indicated by SEM observations. SiC nanoparticles are found within the interior of both α-Al 2 O 3 and GdAlO 3 grains or at the interfaces between entangled α-Al 2 O 3 and GdAlO 3 . With increasing the SiC content from 10 to 20 vol%, the high-temperature flexural strength of Al 2 O 3 -GdAlO 3 -SiC ceramics increases from 567 to 616 MPa, and the Vickers hardness increases from 17.5 to 19.5 GPa, while the fracture toughness of Al 2 O 3 -GdAlO 3 -SiC ceramics increases from 8.20 to 9.28 MPa m 1/2 , which is significantly improved with respect to that (7.5 MPa m 1/2 ) of unmodified Al 2 O 3 -GdAlO 3 ceramic. The toughening mechanisms of Al 2 O 3 -GdAlO 3 -SiC ceramics are attributed to crack deflection, pinning and bridging, and bifurcation due to the presence of SiC nanophases observed from the indentation. [ABSTRACT FROM AUTHOR]

An efficient and flexible chemical co-precipitation method has been used to synthesize nanoscale Al 2 O 3 -GdAlO 3 powders with eutectic composition. The as-synthesized powders exhibit a highly dispersive and homogeneous distribution with an average particle size of 50 nm. The phase transition in the resulting powders strongly depends upon the calcination temperature. GdAlO 3 undergoes complete crystallization after calcination at 1050 °C, however, the diffraction peaks of α-Al 2 O 3 are found at a relatively high calcination temperature of at least 1300 °C. The fully-densified Al 2 O 3 -GdAlO 3 ceramic with eutectic composition obtained by hot pressing the nanoscale powders at 1500 °C exhibits a room temperature flexural strength of 556 MPa, a Vickers hardness of 17.3 GPa and a fracture toughness of 7.5 MPa m 1/2 . The high temperature flexural strength of the as-sintered Al 2 O 3 -GdAlO 3 ceramic is measured to be 515 MPa after bending tests at 1000 °C. [ABSTRACT FROM AUTHOR]

Crack healing behavior of hot-pressed TZ3Y20A-SiC ceramics has been investigated by high-temperature oxidation. Semi-elliptical surface cracks with a length of 100μm have been set on the tensile side of each specimen using a Vickers hardness indenter. Based on flexural strength and observations of crack appearance, the effect of crack healing is finally judged. Cracks on ZrO2(Y2O3)–Al2O3 (TZ3Y20A) ceramics cannot be healed by heat treatment. However, for TZ3Y20A-SiC ceramics, complete crack-healing has been realized by heat treatment at 800°C, 1000°C and 1100°C for 30h, 10h and 5h, respectively. The crack-healing mechanism is attributed to the formation of SiO2 caused by high temperature oxidation during heat treatment. [ABSTRACT FROM AUTHOR]