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The present work aims to provide fundamental insights into the grain size dependence and mechanical behavior of hot-pressed Al 2 O 3 -ZrO 2 ceramic at its eutectic composition, and further to explore the hardening effect of laser-induced surface nanoeutectic layer. The underlying correlations between densification behavior, grain size distribution and mechanical properties were elucidated. Sintering at 1550 °C promotes the densification without extensive grain growth, and in this case the sample exhibits a critical density of 99.3 %. The average grain size is tailored into a range of 0.6–0.9 μm, and the measured flexural strength and toughness reach 1100 MPa and 11 MPa·m1/2, respectively. The metastable t -ZrO 2 grains indeed play a pivotal role in energy dissipation at the crack tip through crack deflection and branching. In addition, the mechanical behavior is reasonably explained through constructing a multilevel toughening mechanism map associated with grain size distribution of ZrO 2. Particularly, surface nanocrystallized Al 2 O 3 -ZrO 2 eutectic layer with a thickness of 1000 μm free of pores and cracks is achieved by a rapid laser melting process. The outmost laser-modified nanoeutectic layer exhibits a fine cellular structure with an interphase spacing of only 105 nm and a hardness of as high as 26.1 GPa, which provides a promising potential in enhancing significantly the hardness and wear resistance for applications as sliding ceramic components. [ABSTRACT FROM AUTHOR]

In the present work, Al 2 O 3 -GdAlO 3 oxide nanopowders with eutectic composition of 77:23 (in molar ratio) were prepared via a chemical co-precipitation method. α-SiC particles were then incorporated with different volume fractions of 10, 15 and 20 vol% into the oxide powders. Al 2 O 3 -GdAlO 3 –SiC ceramics were hot-pressed at different sintering temperatures to obtain fully densified bulk ceramics. The as-sintered composites consist mainly of α-Al 2 O 3 , GdAlO 3 and α-SiC phases, and exhibit a dense and uniform microstructure. The GdAlO 3 grains are entangled with α-Al 2 O 3 grains as indicated by SEM observations. SiC nanoparticles are found within the interior of both α-Al 2 O 3 and GdAlO 3 grains or at the interfaces between entangled α-Al 2 O 3 and GdAlO 3 . With increasing the SiC content from 10 to 20 vol%, the high-temperature flexural strength of Al 2 O 3 -GdAlO 3 -SiC ceramics increases from 567 to 616 MPa, and the Vickers hardness increases from 17.5 to 19.5 GPa, while the fracture toughness of Al 2 O 3 -GdAlO 3 -SiC ceramics increases from 8.20 to 9.28 MPa m 1/2 , which is significantly improved with respect to that (7.5 MPa m 1/2 ) of unmodified Al 2 O 3 -GdAlO 3 ceramic. The toughening mechanisms of Al 2 O 3 -GdAlO 3 -SiC ceramics are attributed to crack deflection, pinning and bridging, and bifurcation due to the presence of SiC nanophases observed from the indentation. [ABSTRACT FROM AUTHOR]