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Microfibrillated cellulose (MFC) was prepared from post-consumer old corrugated container (OCC) material, which was first disintegrated in water, cleaned to remove impurities, and then fibrillated by grinding. Those processed MFCs were treated with in-situ formation of calcium carbonate by adding calcium oxide and injecting carbon dioxide into the mixture up to the ratio of 1:40 (MFC: calcium carbonate) by weight. The MFCs had a dark brown color initially but turned into high brightness materials similar to commercial ground calcium carbonate (GCC) after the in-situ formation process. The MFCs that had calcium carbonate attached on their surfaces, which were lengthy and flexible, were called flexible calcium carbonate from OCC (FCCO). Paper containing FCCO gave higher bulk, higher stiffness, and higher tensile index without lowering smoothness when compared to the paper containing commercial GCC. However, brightness was slightly lowered because of initial low brightness of the OCC. This study also demonstrated the feasibility to substitute wood fibers up to 5% with FCCO without lowering essential properties for printing paper. Benefits of the waste paper are savings of both wood resources and production cost. [ABSTRACT FROM AUTHOR]

An eco-friendly time indicator (TI) was developed using cellulose-based materials. The TI comprises a dye, copy paper, nanofibrillated cellulose (NFC) film, and filter papers coated with NFC slurry and/or paraffin-free biowax. A suitable dye and its conditions were determined by observing the dye solutions and the migration pattern at the different concentrations. Commercial filter papers were prepared, and the dye migration rate, depending on physical properties, was evaluated. NFC was coated to control the dye migration rate of filter paper. In addition, biowax was used to impart hydrophobicity to filter papers used for supporting NFC films, storing the dye, and allowing the migration of dye. Finally, a TI was fabricated using those components. Methylene blue was selected as a dye for the TI due to its deep color and high solubility. The results showed that the key property of filter paper affecting the dye migration rate was the pore size. The migration rate could be reduced when NFC was coated on both sides of the filter paper. Since biowax modified the hydrophobicity of filter paper surface, it was used to make the NFC film-supporting paper, location for dye storage, and bottom-layer. In conclusion, a multilayered TI could be assembled using cellulose-based materials. [ABSTRACT FROM AUTHOR]

Today, the toilet paper market offers product types with varying number of plies, providing better mechanical strength and liquid absorption. Several tissue paper perforation systems exist, and the best commonly applied is a top-cutting mechanism that includes an oblique blade, a combined oblique blade, or a simple spiral blade. The perforation efficiency must be high to have an easy sheet separation from the roll of the toilet paper, which does not always occur. Hence, consumer satisfaction can depend on the perforation performance. To study this, a laboratory perforation system was used to perforate different commercial toilet papers (in brands and number of plies) and evaluate their perforation efficiency. A finite element method (FEM) was used to simulate the curve of the progression of perforation efficiency as a function of the cut distance. The main findings were a stabilization of the perforation efficiency from a cut distance of 6 mm and a 15% increase in the cut distance for the laboratory blade to match the industrial perforation efficiency. The FEM analysis confirmed the behavior of the evolution of perforation efficiency with the increase of the cut distance. [ABSTRACT FROM AUTHOR]

Perforation is used in multilayer tissue products, such as toilet and kitchen papers, as part of the converting process. Perforation facilitates the detachment of consecutive sheets by the user. The compromise between the strength required to detach a perforated sheet and the strength required to break a sheet affects the perforation efficiency. In this work, the mechanical behaviors of 15 commercial papers from different European producers were studied. A morphological analysis of the materials was performed, followed by the determination of their perforation efficiency (through tensile tests). A qualitative analysis of the cuts quality, along with a quantitative analysis of the same cuts dimensions was performed through an optical system. Finally, the stress concentration in the holes and the influence of the cuts distance were analyzed using a finite element model implemented in Abaqus/Standard finite element software. The results showed that a cut distance of 2.0 mm should not be used in these types of papers, and the perforation efficiency increased with the cut distance, regardless of the number of plies in the toilet paper. The stress concentration factor was also determined to have a limit value of 0.11. Papers above this limit value tear at the perforation line, as desired. [ABSTRACT FROM AUTHOR]

It was proposed that pre-hydrolysing tule (Typha domingensis Pers) would make it possible to produce handsheets with strength-related properties similar to those of conventional commercial paper, in addition to valorizable hemicelluloses. The hypothesis was tested with a biorefining scheme involving autohydrolysis. Conditions were optimized to maximize the extraction of hemicelluloses while preserving glucan integrity. The autohydrolysis at a liquid to solid ratio of 13 at 141 °C for 45 min (optimized conditions) provided a commercially useful liquor containing primarily tule hemicelluloses. The autohydrolysis of tule before alkaline extraction made it possible to obtain a valuable liquid phase comprising between 23.3% and 71.6% of all hemicelluloses in the raw material. The gross heating value for the hydrolyzed tule was increased (1.6% to 7.9 %) with respect the raw material. The solid phase was subjected to soda-anthraquinone pulping. The yield, ethanol extractives, kappa number, viscosity, glucan, xylan, Klason lignin, soluble lignins, as well as the tensile index were evaluated. Tule was found to be amenable to industrial processing for the production of quality cellulose derivatives. Autohydrolysis provided valorizable liquor in addition to solid that yielded soda-anthraquinone pulp having properties similar to those obtained in its absence, but using milder operating conditions. [ABSTRACT FROM AUTHOR]