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The large availability and cheap price of oil palm (Elaeis guineensis) trunk makes it an attractive raw material for value-added applications, but its low density and high carbohydrate content are highly undesirable. In this work, oil palm trunk (OPT) was steam-pretreated and compressed at high temperature. The compressed OPT was laminated using polyvinyl acetate (PVAc) using either 250 or 500 g/m2 adhesive spread rate (ASR). Soil burial testing was performed for three months on two different samples to study the deterioration and weight loss by bio-organisms. The laminated, compressed OPT formed with high PVAc ASR was found to be more durable against bio-organisms. The thermal stability of the compressed OPT was studied by thermogravimetric analysis (TGA), and it was observed that the weight loss was lower for steam-pretreated samples compared to those without steam pretreatment. Moisture absorption-desorption testing of compressed OPT was performed, and a hysteresis curve was generated. It was found that laminated, compressed OPTs with 500 g/m2 ASR had lower moisture absorption than those with 250 g/m2 ASR.

In the last two decades, laccases have received much attention from researchers because of their specific ability to oxidize lignin. This function of laccase is very useful for applications in several biotechnological processes, including delignification in the pulp and paper industry and the detoxification of industrial effluents from the textile and petrochemical industries. This review focuses on laccase-mediated fiberboard synthesis. Growing concerns regarding the emission of formaldehyde from wood composites has prompted industrialists to consider the fabrication of green composites. Laccase-mediated fiber treatments oxidize the lignin component without affecting the cellulose structure. As a result, free radicals are generated on the fiber surface, and these can act as potential reactive sites for further cross-linking reactions in board manufacturing. Binderless fiberboards prepared using such methods can be considered as green composites because the manufacturing process involves no additional resin.

The objective of this study was to investigate the physical properties, including density, moisture content, thickness swelling, and water absorption, in addition to the mechanical properties such as modulus of rupture, modulus of elasticity, and internal bond strength of experimental panels that were made from rubberwood particles using oil palm starch modified with epichlorohydrin as a binder. The samples were also examined using X-ray diffractometry, scanning electron microscopy, thermogravimetric analysis, and differential scanning calorimetry. The panel properties were compared with the properties of panels manufactured using native oil palm starch. The properties of starch and starch adhesives were also investigated. The panels were produced based on 0.60 g/cm3 and 0.80 g/cm3 target densities and two press times of 15 and 20 min. The results showed that the 0.80 g/cm3 panels manufactured using modified oil palm starch and with 15 min of press time had better properties than did the others. However, a lower thickness swelling value was found for panels with density 0.60 g/cm3 and with 15 min of press time. Based on the results in this study, it can be concluded that the use of oil palm starch modified with epichlorohydrin as a binder has the potential to be used as a green adhesive in commercial applications.

Compressed wood, which is formed by a process that increases the wood’s density, aims to improve its strength and dimensional stability. Compressed wood can be used in building and construction, especially for construction of walls and flooring. Currently, supplies of wood are becoming limited, and the oil palm tree has become one of the largest plantation species in Malaysia. Oil palm trunk could be an appropriate choice for an alternative source for compressed wood. This paper aims to review the current status of oil palm biomass, including the availability of this tree, in order to illustrate the potential of oil palm biomass as an alternative source for compressed wood. Up to the present there has been insufficient information regarding the manufacturing conditions and properties of compressed wood from oil palm trunk. This paper will cover the background of compressed wood and the possibilities of producing compressed wood using oil palm trunk as a raw material.

The objective of the study was to investigate physical and mechanical properties of experimental particleboard panels manufactured from oil palm (Elaeis guineensis) biomass without using any adhesives. Different parts of oil palm, including the core and mid sections of trunks, fronds, bark, and leaves, were used to make the panels with an average target density of 0.80g/cm3. Based on the test results, it seems that panels made from bark and leaves did not have satisfactory strength and dimensional stability. However, the panels having particles from the core portion of the trunks exhibited the highest modulus of rupture and internal bond strength but lowest in thickness swelling and water absorption values among the samples. The panels made with particles of mid-section of trunks and fronds followed the samples having core portion trunks material. Three types of raw material, namely fronds, mid-, and core-parts of the trunks appeared as though they could have potential to manufacture particleboard panels with acceptable properties based on requirements stated in Japanese Industrial Standard (JIS). Similar to the above findings, surface quality of the samples were also found acceptable for the panels made from three types of particles. Based on the results of this work, oil palm in the form of biomass could be considered as an environmentally friendly alternative raw material to manufacture binderless particleboard panels.

The feasibility of the production of cellulose acetate (CA) from recycled paper dust from carton boxes was examined. Two pre-treatments were carried out on the carton box’s paper dust (CPD) to improve the pulp properties for better effect of synthesis. The results showed that the acid and oxygen-alkaline pretreatments were capable of increasing the alpha-cellulose content from 80.5 percent to 87.3 percent and 85.3 percent, respectively. Both pre-treatments also decreased the hemicellulose and ash contents by more than 50 percent. The degree of substitution (DS) of the resultant CA from pre-treated paper dust was improved from 1.94 to 2.13-2.16. The CA that was synthesized from the recycled paper dust showed comparable DS and had a similar trend of Fourier Transform Infrared (FTIR) spectra. Both pretreated pulps also showed an increment in the degree of crystallinity and had maximum degradation effect of temperature when compared to CPD CA. However, all the cellulose acetates produced showed a lower DS and thermal stability compared to commercial cellulose acetate (C CA). The degree of crystallinity of all the cellulose acetate was decreased in comparison to the original material.

The aim of this study was to observe the effects of alkaline activating agents on the characteristics, composition, and surface morphology of the designed activated carbons. Activated carbons were prepared by pyrolysis of Acacia mangium wood in the presence of two basic activating agents (calcium oxide and potassium hydroxide). The extent of impregnation ratio of precursor to activating agents was fixed at 2:1(w/w). Prior to pyrolysis, 24 hours soaking was conducted at 348 K. Activation was carried out in a stainless steel capped graphite crucible at 773 K for 2 hours in the absence of purge gas. The burn-off percentage was found to be 70.27±0.93% for CaO activated carbon (COAC) and 73.30±0.20% for KOH activated carbon (PHAC). The activating agents had a strong influence on the surface functional groups as well as elemental composition of these activated carbons. Characterization of the activated carbon obtained was performed with field emission scanning electron microscopy (FESEM), energy dispersive X-ray spectroscopy (EDX), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and nitrogen adsorption as Brunauer, Emmett and Teller (BET) and Dubinin-Radushkevich (DR) isotherms.

A biocomposite was successfully prepared by blending montmorillonite (MMT)/hemicellulose from oil palm empty fruit bunches (OPEFB) with carboxymethyl cellulose (CMC) through solution casting. The composite was characterized by scanning electron microscopy (SEM), Fourier transmission infrared spectroscopy (FT-IR), and X-ray diffraction (XRD). The results displayed good compatibility between the mixtures of the blended MMT/hemicellulose and CMC due to the hydrogen bonding and electrostatic interaction. There was an improvement in the thermal analysis through their thermogravimetry analysis (TGA), derivative thermogravimetry (DTG), and differential scanning calorimetry (DSC), mechanical properties (tensile strength and tensile modulus), and water vapor permeability (WVP). The best values of tensile strength and tensile modulus of 47.5 MPa and 2.62 MPa, respectively, were obtained from 60H-40CMC-MMT nanocomposite films. The results showed that the mixture of the blended MMT/hemicelluloses and CMC produced a robust nanocomposite film with improved physical and mechanical properties, demonstrating that it is a promising candidate for green packaging applications. [ABSTRACT FROM AUTHOR]

Compressed lumber is considered to be a superior structural material due to its uniform properties and higher strength than other solid timbers. This study presents the effect of steaming on some properties of compressed lumber of oil palm (Elaeis guineensis) trunks (OPT). The specimens were steamed at a temperature of 130 °C for 2 hours before being compressed in a hot press and evaluated for their physical and mechanical properties. Compressed OPT without steaming was used as a comparison sample to compare the effect of steaming on compressed OPT. The average modulus of rupture of steamed compressed OPT samples was 31.36 MPa, which was 8.7% higher than the compressed OPT without steaming samples. The modulus of elasticity was determined to be 8919 MPa, 9.9% higher than the compressed OPT samples. Steaming enhanced the dimensional properties of the samples. Thickness swelling and water absorption of the steamed compressed OPT samples were 6.57% and 33.84%, respectively, lower than those of the samples without steaming. Some other properties such as compression strength, dynamic bending strength, and the compression and recovery ratios were also evaluated. Scanning electron micrographs taken from the cross section of the samples showed a clear difference between the compressed and uncompressed oil palm. [ABSTRACT FROM AUTHOR]

Utilization of oil palm trunk waste for production of environmental friendly binderless particleboard was studied. Response surface methodology was used to optimize the manufacturing conditions. The steaming temperature (100 to 120°C), steaming time (25 to 50 min), hot pressing temperature (180 to 220°C), and hot pressing time (15 to 30 min) were optimized in the ranges shown. The optimum conditions for making the particleboard were found to involve steaming for 46 min at a temperature of 120°C before it was compressed using a pressure of 12 MPa, at a temperature 215 °C for 29 min. The internal bond (IB) strength, modulus of rupture (MOR), thickness swelling (TS), and water absorption (WA) were 0.54 MPa, 8.18 MPa, 22%, and 51%, respectively. The residual values of actual and model-based calculated IB, MOR, TS, and WA were found to be 0.1 MPa, 0.23 MPa, 2%, and 4%, respectively, which shows the significance of the study. [ABSTRACT FROM AUTHOR]

In order to use oil palm trunks more effectively, a new method was investigated to estimate the weight-based ratio of vascular bundles (VB) to parenchyma tissue (PT) in study materials taken from oil palm trunks, by using near infrared (NIR) spectroscopy based on chemical analyses of the composition. The VB and PT were carefully separated by hand from oil palm trunks using a polarizing microscope to ensure purity, and then they were mixed at certain ratios. As the VB ratio was increased, extractives, lignin, hemicellulose, and starch contents decreased, while the alpha-cellulose content increased. By using NIR spectroscopy coupled with partial least squares regression analysis, we could predict the ratio of VB to PT with an accuracy of R² = 0.99. Absorption peaks significantly affecting estimation were observed at 1929, 2104, 2276, and 2335 nm, which were assigned to the chemical compositions of cellulose and starch. The NIR absorbance is considered to reflect the ratio of VB to PT, according to the compositions of cellulose and starch in oil palm trunks. [ABSTRACT FROM AUTHOR]