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The aging of lithium-ion cells critically affects their lifetime, safety, and performance, particularly due to electrode and electrolyte degradation. This study introduced a novel combined-measurement cell-integrating operando dilatometry and operando mass spectrometry to observe real-time physical and chemical changes during electrochemical cycling. Operando dilatometry measures thickness changes in the working electrode, while operando mass spectrometry analyzes gas emissions to provide insights into the underlying degradation processes. The results indicated significant correlations between electrochemical behavior, thickness changes, and gas evolution, revealing both the reversible and irreversible growth of constituents on particles and the electrode surface. The formation of the solid electrolyte interphase due to the degradation of electrolyte components, such as solvents or conductive salts, is identified as a key factor contributing to irreversible changes. The operando gas analysis highlighted the presence of decomposition intermediates and products, which are all linked to electrolyte degradation. Additionally, post-mortem gas chromatography coupled with mass spectrometry identified several compounds, confirming the presence of different decomposition pathways. This integrated and holistic approach deepened the understanding of the aging mechanisms at the electrode level. [ABSTRACT FROM AUTHOR]

The flow field design and material composition of the electrode plays an important role in the performance of redox flow batteries, especially when using highly viscous liquids. To enhance the discharge power density of zinc slurry air flow batteries, an optimum slurry distribution in the cell is key. Hence, several types of flow fields (serpentine, parallel, plastic flow frames) were tested in this study to improve the discharge power density of the battery. The serpentine flow field delivered a power density of 55 mW·cm-2, while parallel and flow frame resulted in 30 mW·cm-2 and 10 mW·cm-2, respectively. Moreover, when the anode bipolar plate material was changed from graphite to copper, the power density of the flow frame increased to 65 mW·cm-2, and further improvement was attained when the bipolar plate material was further changed to copper-nickel. These results show the potential to increase the power density of slurry-based flow batteries by flow field optimization and design of bipolar plate materials. [ABSTRACT FROM AUTHOR]

One of the most important parameters for the design of redox flow batteries is a uniform distribution of the electrolyte solution over the complete electrode area. The performance of redox flow batteries is usually investigated by general measurements of the cell in systematic experimental studies such as galvanostatic charge-discharge cycling. Local inhomogeneity within the electrode cannot be locally-resolved. In this study a printed circuit board (PCB) with a segmented current collector was integrated into a 40 cm² all-vanadium redox flow battery to analyze the locally-resolved current density distribution of the graphite felt electrode. Current density distribution during charging and discharging of the redox flow battery indicated different limiting influences. The local current density in redox flow batteries mainly depends on the transport of the electrolyte solution. Due to this correlation, the electrolyte flow in the porous electrode can be visualized. A PCB electrode can easily be integrated into the flow battery and can be scaled to nearly any size of the electrode area. The carbon coating of the PCB enables direct contact to the corrosive electrolyte, whereby the sensitivity of the measurement method is increased compared to state-of-the-art methods. [ABSTRACT FROM AUTHOR]