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A large number of metalworking fluids in industrial manufacturing processes generate high-concentrations of oil mist pollution, which is a typical semi-volatile aerosol and is generally composed of liquid particles and volatile gas components. Long-term exposure to oil mist pollution brings a series of occupational diseases to workers. For the semi-volatile aerosol, the traditional filter sampling method will lead to particle volatilization, which underestimates the concentration of particles and overestimates the concentration of gas. Therefore, this study combined the advantages of the electrostatic method and the Tenax tube adsorption method, to develop a more accurate measurement technology. First, a dichotomous sampler that could efficiently separate the gas and liquid phases of aerosols was optimized through a numerical model, which was validated by literature results. Next, a test table for oil mist sampling was built with a sampler which was fabricated by 3D printing, and the performance of the sampler was evaluated. The results show that the sampling technique can separate the gas and particulate phases of the oil mist efficiently and accurately. Compared with the traditional single sampling methods, the new sampler can better determine the true concentration of oil mist. [ABSTRACT FROM AUTHOR]