1. Enhanced osseointegration of Ti6Al4V ELI screws built-up by electron beam additive manufacturing: An experimental study in rabbits
- Author
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Hyung Giun Kim, Byoung-Soo Lee, Kang-Sik Lee, Chang-Woo Lee, Hae-Jin Lee, and Gun-Hee Kim
- Subjects
musculoskeletal diseases ,Materials science ,Electron-beam additive manufacturing ,General Physics and Astronomy ,02 engineering and technology ,010402 general chemistry ,Bone tissue ,01 natural sciences ,Osseointegration ,medicine ,Surface roughness ,Surface structure ,Composite material ,Titanium alloy ,Surfaces and Interfaces ,General Chemistry ,equipment and supplies ,musculoskeletal system ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,0104 chemical sciences ,Surfaces, Coatings and Films ,Smooth surface ,Bone ingrowth ,surgical procedures, operative ,medicine.anatomical_structure ,0210 nano-technology - Abstract
In the present study, the osseointegration of additively manufactured screws with a micro-rough surface structure and conventionally machined Ti6Al4V ELI screws with a smooth surface structure is compared. Screws were implanted in rabbit femurs or tibiae for two weeks. The additively manufactured screws exhibited a micro-rough surface with attached semi-molten powder with a size of 50–100 μm and blunt threads, whereas the conventionally machined screws showed a smooth surface and sharp threads. The bonding strength of the additively manufactured screws was significantly higher than that of the conventionally machined screws. The additively manufactured screws showed higher bone-to-implant contact than the conventionally machined screws. Considerable amount of bone tissue on the surface of the additively manufactured screws remained after the push-out tests, and the rabbit tibiae with the additively manufactured screws were significantly damaged, indicating a higher osseointegration rate. Active osteogenesis was observed around the semi-molten powder of the additively manufactured screws, and new bone was well developed along the micro-rough surface. Overall, this study shows that the micro-rough surface improved the bone ingrowth and suggests that additively manufactured screws may be an alternative to conventionally machined screws.
- Published
- 2020
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