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Gantries and beams, as the main load-bearing structures of heavy equipment, usually belong to the box structure consisting of outer walls and inner stiffened plates. The structure of the stiffener layout is bulky due to empirical design, leading to higher material consumption and impacting mechanical performance. There are challenges in effectively identifying load-transferred paths within 3D box structures through direct topological optimization. A method for optimizing the layout of internal stiffened plates of large box structures based on load paths is proposed in this paper. Initially, based on the load conditions acting on the structure, the 3D box structure is decomposed into 2D functional sections. Subsequently, the load paths on the functional cross-section are visualized according to the load path method. Finally, the stiffener layout of the ultimate optimized structure is designed according to the effective load path distribution. Taking the gantry of a heavy-duty aluminum ingot composite processing unit as an example, the optimization results indicate that the maximum stress of the structure decreased by 14.9%, the maximum deformation reduced by 32.95%, and the overall weight decreased by 14.4%. This demonstrates that the approach proposed in this paper is practical and effective for optimizing stiffener layouts in large-box structures.

We present our research on the high energy picosecond laser operating at a repetition rate of 1 kHz and the high average power picosecond laser running at 100 kHz based on bulk Nd-doped crystals. With diode-pumped solid state (DPSS) hybrid amplifiers consisting of a picosecond oscillator, a regenerative amplifier, end-pumped single-pass amplifiers, and a side-pumped amplifier, an output energy of 64.8 mJ at a repetition rate of 1 kHz was achieved. An average power of 37.5 W at a repetition rate of 100 kHz pumped by continuous wave laser diodes was obtained. Compact, stable and high power DPSS laser amplifier systems with good beam qualities are excellent picosecond sources for high power optical parametric chirped pulse amplification (OPCPA) and high-efficiency laser processing.

Biological structures have excellent mechanical performances including lightweight, high stiffness, etc. However, these are difficult to apply directly to some given complex structures, such as automobile frame, control arm, etc. In this study, a novel bionic design method for skeleton structures with complex features is proposed by the bio-inspired idea of “main-branch and sub-branch”. The envelope model of a given part is established by analyzing the structural functions and working conditions, and the load path is extracted by the load-transferred law as the structural main-branch. Then, the selection criterion of bionic prototype is established from three aspects: load similarity, structural similarity and manufacturability. The cross-sections with high similarities are selected as the structural sub-branch. Finally, the multi-objective size optimization is carried out and a new model is established. The bionic design of a control arm is carried out by the method: structural main-branch is obtained by the load path analysis and structural sub-branch is occupied by the fish-bone structure. The design result shows that the structural stiffness is increased by 62.3%, while the weight is reduced by 24.75%. The method can also be used for other fields including automobile, aerospace and civil engineering.

We demonstrate the first Kerr-lens mode-locked operation in a diode-pumped Yb:GdYSiO5 oscillator. Under a diode pump power of 5 W, 141 fs pulses with an average power of 237 mW were obtained at a repetition rate of 118 MHz. The central wavelength was at 1094 nm with a bandwidth of 10.1 nm. Shorter pulses were obtained by adjusting the cavity to operate at a shorter wavelength, resulting in 55 fs pulse duration at the central wavelength of 1054 nm with a bandwidth of 23.5 nm.